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Produktdetails
- Verlag: Pearson
- Seitenzahl: 192
- Erscheinungstermin: 1. Januar 2018
- Englisch
- Abmessung: 272mm x 221mm x 13mm
- Gewicht: 440g
- ISBN-13: 9780134680392
- ISBN-10: 0134680391
- Artikelnr.: 49446979
Jim Halderman brings a world of experience, knowledge, and talent to his work. His automotive service experience includes working as a flat-rate technician, a business owner, and a professor of automotive technology at a leading U.S. community college for more than 20 years. He has a Bachelor of Science Degree from Ohio Northern University and a Master’s Degree in Education from Miami University in Oxford, Ohio. Jim also holds a U.S. Patent for an electronic transmission control device. He is an ASE-certified Master Automotive Technician and Advanced Engine Performance (L1) ASE certified. Jim is the author of many automotive textbooks all published by Pearson. Jim has presented numerous technical seminars to national audiences, including the California Automotive Teachers (CAT) and the Illinois College Automotive Instructor Association (ICAIA). He is also a member and presenter at the North American Council of Automotive Teachers (NACAT). Jim was also named Regional Teacher of the Year by General Motors Corporation and is a member of the advisory board for the Technological Studies department at Ohio Northern University. Curt Ward brings a wealth of talent, experience, and knowledge to his work. Curt is an automotive professor at Joliet Junior College and serves as a visiting automotive instructor at Southern Illinois University. Previously he was an adjunct professor at other area community colleges. Before his work at the college, Curt worked as a technical training instructor for the Chrysler Corporation for fifteen years. Prior to his years at Chrysler, he worked as a technician, shop foreman, and service manager in the retail sector of the automotive industry for thirteen years. During this time Curt became a Chrysler Master Technician. Curt has an Associates of Applied Science in Automotive Service Technology from Southern Illinois University. He has a Bachelor’s of Fine Arts in Organizational Communications from North Central College. He earned his Master’s degree in Adult Education at the University of Phoenix. Curt holds the following ASE certifications: * ASE Master Automotive Technician * Automobile Advanced Engine performance “L1” * Alternate Fuels Technician “F1” * Light Vehicle Diesel Engines “A9” * Automotive Maintenance and Light Repair “G1” Curt has presented technical seminars at numerous conferences around the country. He has presented for the Illinois College Automotive Instructor Association (ICAIA), the California Automotive Teachers (CAT), and the North American Council of Automotive Teachers (NACAT). Curt is an active member in the Illinois Automotive Instructor Association (ICAIA) and the North American Council of Automotive Teachers (NACAT). He has served as the Secretary and the President of the NACAT organization and was the Conference Host for the 2015 NACAT Conference. In 2015 Curt was named the NACAT MVP award winner for his outstanding contribution to the NACAT organization.
Table of Contents
1. CHAPTER 1: DIESEL ENGINE OPERATION
* Learning Objectives
* Key Terms
* Engines
* Four-Stroke Cycle Operation
* Engine Construction Overview
* Diesel Engines
* Engine Size
* Compression Ratio
* Torque
* Power
* Summary
* Review Questions
* Chapter Quiz
2. CHAPTER 2: DIESEL ENGINE BLOCKS AND ROTATING ASSEMBLIES
* Learning Objectives
* Key Terms
* Diesel Engine Blocks
* Crankshafts
* Crankshaft Construction
* Crankshaft Features
* Crankshaft Service
* Engine Bearings
* Bearing Clearance
* Camshaft Bearings
* Summary
* Review Questions
* Chapter Quiz
3. CHAPTER 3: DIESEL CYLINDER HEADS AND VALVE TRAINS
* Learning Objectives
* Key Terms
* Cylinder Heads
* Intake and Exhaust Valves
* Valve Seats
* Valve Springs
* Cylinder Head Passages
* Camshafts
* Rocker Arms and Bridges
* Pushrods
* Lifters or Tappets
* Camshaft Removal
* Cylinder Head Disassembly
* Summary
* Review Questions
* Chapter Quiz
4. CHAPTER 4: DIESEL ENGINE LUBRICATION SYSTEMS
* Learning Objectives
* Key Terms
* Lubrication Principles
* Oil Pumps
* Oil Passages
* Oil Pans
* Engine Oil
* API Rating
* European Rating System
* Oil Filters
* Summary
* Review Questions
5. CHAPTER 5: DIESEL ENGINE COOLING SYSTEM
* Learning Objectives
* Key Terms
* Cooling Systems
* Cooling System Operation
* Thermostats
* Radiators
* Pressure Caps
* Coolant Recovery Systems
* Water Pumps
* Cooling Fans
* Cooling System Testing
* Coolant Temperature Warning Light
* Coolant
* Types of Coolant
* Coolant Testing
* Coolant Replacement Issues
* Summary
* Review Questions
* Chapter Quiz
6. CHAPTER 6: DIESEL ENGINE CONDITION DIAGNOSIS
* Learning Objectives
* Key Terms
* Typical Engine-Related Complaints
* Diagnostic Trouble Codes and Technical Service Bulletins
* Visual Inspection
* Engine Noise/Vibration Diagnosis
* Crankcase Pressure Test
* Oil Pressure Testing
* Misfire Diagnosis
* Engine-Related Misfire Diagnosis
* Compression Test
* Engine Starting and Charging Diagnosis
* Summary
* Review Questions
* Chapter Quiz
7. CHAPTER 7: DIESEL ENGINE DISASSEMBLY, CLEANING, AND CRACK DETECTION
* Learning Objectives
* Key Terms
* Preparing the Engine for Removal
* Rotating Assemblies Removal
* Cylinder Head Disassembly
* Mechanical Cleaning
* Chemical Cleaners
* Spray and Steam Washing
* Thermal Cleaning
* Tank and Vapor Cleaning
* Ultrasonic and Vibratory Cleaning
* Crack Detection
* Summary
* Review Questions
* Chapter Quiz
8. CHAPTER 8: DIESEL ENGINE ASSEMBLY
* Learning Objectives
* Key Terms
* Details
* Short Block Preparation
* Cylinder Head Preparation
* Short Block Assembly
* Piston/Rod Installation
* Cylinder Head Installation
* Torque-to-Yield Head Bolts
* Valve Train Assembly
* Final Assembly
* Summary
* Review Questions
* Chapter Quiz
9. CHAPTER 9: TURBOCHARGER SYSTEMS
* Learning Objectives
* Key Terms
* Introduction
* Turbocharger Purpose and Function
* Turbochargers
* Boost Control
* Variable Geometry Turbocharger
* Air Charge Cooler
* Turbocharger Diagnosis
* Summary
* Review Questions
* Chapter Quiz
10. CHAPTER 10: AIR INDUCTION AND EGR SYSTEMS
* Learning Objectives
* Key Terms
* Air Induction System
* Air Induction System Diagnosis
* Intake Manifold Heater
* Glow Plugs
* EGR System
* EGR System Diagnosis
* Summary
* Review Questions
* Chapter Quiz
11. CHAPTER 11: DIESEL AND BIODIESEL FUEL
* Learning Objectives
* Key Terms
* Diesel Fuel
* Biodiesel
* E-Diesel Fuel
* Summary
* Review Questions
* Chapter Quiz
12. CHAPTER 12: FUEL SUPPLY AND LOW-PRESSURE FUEL SYSTEMS
* Learning Objectives
* Key Terms
* Low-Pressure Fuel System Components
* Low-Pressure Fuel System Service
* Summary
* Review Questions
* Chapter Quiz
13. CHAPTER 13: HIGH-PRESSURE COMMON RAIL DIESEL FUEL SYSTEMS
* Learning Objectives
* Key Terms
* Functions of High-Pressure Injection Systems
* High-Pressure Common Rail Injection
* High-Pressure Pump
* Common Rail Injector
* Powertrain Control Module
* High-Pressure Common Rail (HPCR) Fuel System Service Procedures
* Summary
* Review Questions
* Chapter Quiz
14. CHAPTER 14: HYDRAULICALLY ACTUATED ELECTRONIC UNIT INJECTOR (HEUI) SYSTEMS
* Learning Objectives
* Key Terms
* HEUI Systems
* Control Pressure
* Injector Types
* HEUI Service and Diagnostics
* Summary
* Review Questions
* Chapter Quiz
15. CHAPTER 15: EXHAUST AND AFTERTREATMENT SYSTEMS
* Learning Objectives
* Key Terms
* Exhaust Chemistry
* Exhaust System Components
* Diesel Oxidation Catalyst (DOC)
* NOx Adsorber Catalyst
* Selective Catalyst Reduction (SCR)
* Diesel Exhaust Fluid
* Reductant Dosing Module
* Diesel Particulate Filter (DPF)
* Differential Pressure Sensor
* Temperature Sensors
* NOx Sensors
* Oxygen Sensors
* Summary
* Review Questions
* Chapter Quiz
16. CHAPTER 16: DIESEL SERVICE PROCEDURES
* Learning Objectives
* Key Terms
* Overview
* Intake Air System Maintenance
* Engine Oil Service
* Cooling System Service
* Fuel System Service
* Diesel Exhaust Fluid Service
* Summary
* Review Questions
* Chapter Quiz
17. CHAPTER 17: DIESEL ENGINE ELECTRONICS
* Learning Objectives
* Key Terms
* Introduction
* Electricity
* How Electrons Move Through a Conductor
* Units of Electricity
* Electrical Circuits
* Electrical Schematics
* Types of Circuit Faults
* Fused Jumper Wire
* Test Light
* Digital Meters
* Inductive Ammeters
* Terminals and Connectors
* Wire Repair
* Relays
* Switches
* Speed Sensors
* Throttle Position (TP) Sensor
* Networks
* Network Classifications
* Controller Area Network
* Summary
* Review Questions
* Chapter Quiz
18. CHAPTER 18: CAN AND NETWORK COMMUNICATIONS
* Learning Objectives
* Key Terms
* Module Communications and Networks
* Network Fundamentals
* Module Communications Configuration
* Network Communications Classifications
* General Motors Communications Protocols
* Ford Network Communications Protocols
* Chrysler Communications Protocols
* Controller Area Network
* Honda/Toyota Communications
* European Bus Communications
* Network Communications Diagnosis
* OBD-II Data Link Connector
* Summary
* Review Questions
* Chapter Quiz
19. CHAPTER 19: DIESEL OBD II
* Learning Objectives
* Key Terms
* OBD II
* California OBD II
* Monitors
* Diagnostic Trouble Codes
* OBD-II Freeze Frame
* PCM Tests
* Global OBD II
* Summary
* Review Questions
* Chapter Quiz
20. CHAPTER 20: OBD-II DIESEL MONITORS
* Learning Objectives
* Key Terms
* Major System Monitors
* Comprehensive Component Monitor
* Enabling Criteria
* Misfire Monitor
* Fuel System Monitor
* Non-Continuous Monitors
* Summary
* Review Questions
* Chapter Quiz
21. CHAPTER 21: OBD-II DIESEL DIAGNOSIS
* Learning Objectives
* Key Terms
* The Diesel Engine Diagnostic Process
* Verify the Customer Concern
* Visual Inspection
* Check for Any Stored DTCs
* Check TSBs
* Scan Tool Data
* Pinpoint Tests
* Determine the Root Cause
* Flash Programming
* Summary
* Review Questions
* Chapter Quiz
22. CHAPTER 22: FORD POWER STROKE DIESEL ENGINES
* Learning Objectives
* Key Terms
* Background
* 6.7 Liter Power Stroke
* 6.7 Cooling System
* 6.7 Lubrication System
* Engine Mechanical
* Low-Pressure Fuel System
* Diesel Fuel Conditioner Module (DFCM)
* High-Pressure Fuel System
* High-Pressure Common Rail Fuel Injectors
* Control System Inputs
* Engine Outputs
* Diesel Aftertreatment System
* Five- and Six-Cylinder Power Stroke Diesel Engines
* Summary
* Review Questions
* Chapter Quiz
23. CHAPTER 23: DURAMAX DIESEL ENGINES
* Learning Objectives
* Key Terms
* Background
* 2.8 Inline 4-Cylinder Duramax
* Engine Mechanical
* Cooling System
* Cylinder Heads
* Service Information
* Low-Pressure Side Fuel System
* Fuel Aeration
* High-Pressure Fuel System
* Glow Plugs and EGR
* Duramax Diesel Aftertreatment System
* Photo Sequence – Duramax Disassembly
* Summary
* Review Questions
* Chapter Quiz
24. CHAPTER 24: CUMMINS DIESEL ENGINES
* Learning Objectives
* Key Terms
* Background Cummins 5.9/6.7 Liter Engine
* ISB 6.7 Engine Details
* ISB 6.7 Engine Low-Pressure Fuel System
* ISB 6.7 Engine High-Pressure Fuel System
* Control System Inputs
* Engine Outputs
* Cummins 6.7 Liter Diesel Aftertreatment System
* Cummins 5.0 Liter Engine
* 5.0 V-8 Engine Mechanical
* 5.0 V-8 Engine Low-Pressure Fuel System
* 5.0 V-8 Engine High-Pressure Fuel System
* Air Induction System
* Glow Plug System
* EGR System
* Exhaust Aftertreatment System
* Photo Sequence – 6.7 Liter Cummins Engine
* Summary
* Review Questions
* Chapter Quiz
25. CHAPTER 25: FIAT/JEEP DIESEL ENGINES
* Learning Objectives
* Key Terms
* Overview
* Engine Identification
* Service Information
* Engine Mechanical
* Low-Pressure Fuel System
* High-Pressure Fuel System
* Control System Inputs
* Engine Outputs
* VM 3.0 Liter V-6 Diesel Aftertreatment System
* Summary
* Review Questions
1. CHAPTER 1: DIESEL ENGINE OPERATION
* Learning Objectives
* Key Terms
* Engines
* Four-Stroke Cycle Operation
* Engine Construction Overview
* Diesel Engines
* Engine Size
* Compression Ratio
* Torque
* Power
* Summary
* Review Questions
* Chapter Quiz
2. CHAPTER 2: DIESEL ENGINE BLOCKS AND ROTATING ASSEMBLIES
* Learning Objectives
* Key Terms
* Diesel Engine Blocks
* Crankshafts
* Crankshaft Construction
* Crankshaft Features
* Crankshaft Service
* Engine Bearings
* Bearing Clearance
* Camshaft Bearings
* Summary
* Review Questions
* Chapter Quiz
3. CHAPTER 3: DIESEL CYLINDER HEADS AND VALVE TRAINS
* Learning Objectives
* Key Terms
* Cylinder Heads
* Intake and Exhaust Valves
* Valve Seats
* Valve Springs
* Cylinder Head Passages
* Camshafts
* Rocker Arms and Bridges
* Pushrods
* Lifters or Tappets
* Camshaft Removal
* Cylinder Head Disassembly
* Summary
* Review Questions
* Chapter Quiz
4. CHAPTER 4: DIESEL ENGINE LUBRICATION SYSTEMS
* Learning Objectives
* Key Terms
* Lubrication Principles
* Oil Pumps
* Oil Passages
* Oil Pans
* Engine Oil
* API Rating
* European Rating System
* Oil Filters
* Summary
* Review Questions
5. CHAPTER 5: DIESEL ENGINE COOLING SYSTEM
* Learning Objectives
* Key Terms
* Cooling Systems
* Cooling System Operation
* Thermostats
* Radiators
* Pressure Caps
* Coolant Recovery Systems
* Water Pumps
* Cooling Fans
* Cooling System Testing
* Coolant Temperature Warning Light
* Coolant
* Types of Coolant
* Coolant Testing
* Coolant Replacement Issues
* Summary
* Review Questions
* Chapter Quiz
6. CHAPTER 6: DIESEL ENGINE CONDITION DIAGNOSIS
* Learning Objectives
* Key Terms
* Typical Engine-Related Complaints
* Diagnostic Trouble Codes and Technical Service Bulletins
* Visual Inspection
* Engine Noise/Vibration Diagnosis
* Crankcase Pressure Test
* Oil Pressure Testing
* Misfire Diagnosis
* Engine-Related Misfire Diagnosis
* Compression Test
* Engine Starting and Charging Diagnosis
* Summary
* Review Questions
* Chapter Quiz
7. CHAPTER 7: DIESEL ENGINE DISASSEMBLY, CLEANING, AND CRACK DETECTION
* Learning Objectives
* Key Terms
* Preparing the Engine for Removal
* Rotating Assemblies Removal
* Cylinder Head Disassembly
* Mechanical Cleaning
* Chemical Cleaners
* Spray and Steam Washing
* Thermal Cleaning
* Tank and Vapor Cleaning
* Ultrasonic and Vibratory Cleaning
* Crack Detection
* Summary
* Review Questions
* Chapter Quiz
8. CHAPTER 8: DIESEL ENGINE ASSEMBLY
* Learning Objectives
* Key Terms
* Details
* Short Block Preparation
* Cylinder Head Preparation
* Short Block Assembly
* Piston/Rod Installation
* Cylinder Head Installation
* Torque-to-Yield Head Bolts
* Valve Train Assembly
* Final Assembly
* Summary
* Review Questions
* Chapter Quiz
9. CHAPTER 9: TURBOCHARGER SYSTEMS
* Learning Objectives
* Key Terms
* Introduction
* Turbocharger Purpose and Function
* Turbochargers
* Boost Control
* Variable Geometry Turbocharger
* Air Charge Cooler
* Turbocharger Diagnosis
* Summary
* Review Questions
* Chapter Quiz
10. CHAPTER 10: AIR INDUCTION AND EGR SYSTEMS
* Learning Objectives
* Key Terms
* Air Induction System
* Air Induction System Diagnosis
* Intake Manifold Heater
* Glow Plugs
* EGR System
* EGR System Diagnosis
* Summary
* Review Questions
* Chapter Quiz
11. CHAPTER 11: DIESEL AND BIODIESEL FUEL
* Learning Objectives
* Key Terms
* Diesel Fuel
* Biodiesel
* E-Diesel Fuel
* Summary
* Review Questions
* Chapter Quiz
12. CHAPTER 12: FUEL SUPPLY AND LOW-PRESSURE FUEL SYSTEMS
* Learning Objectives
* Key Terms
* Low-Pressure Fuel System Components
* Low-Pressure Fuel System Service
* Summary
* Review Questions
* Chapter Quiz
13. CHAPTER 13: HIGH-PRESSURE COMMON RAIL DIESEL FUEL SYSTEMS
* Learning Objectives
* Key Terms
* Functions of High-Pressure Injection Systems
* High-Pressure Common Rail Injection
* High-Pressure Pump
* Common Rail Injector
* Powertrain Control Module
* High-Pressure Common Rail (HPCR) Fuel System Service Procedures
* Summary
* Review Questions
* Chapter Quiz
14. CHAPTER 14: HYDRAULICALLY ACTUATED ELECTRONIC UNIT INJECTOR (HEUI) SYSTEMS
* Learning Objectives
* Key Terms
* HEUI Systems
* Control Pressure
* Injector Types
* HEUI Service and Diagnostics
* Summary
* Review Questions
* Chapter Quiz
15. CHAPTER 15: EXHAUST AND AFTERTREATMENT SYSTEMS
* Learning Objectives
* Key Terms
* Exhaust Chemistry
* Exhaust System Components
* Diesel Oxidation Catalyst (DOC)
* NOx Adsorber Catalyst
* Selective Catalyst Reduction (SCR)
* Diesel Exhaust Fluid
* Reductant Dosing Module
* Diesel Particulate Filter (DPF)
* Differential Pressure Sensor
* Temperature Sensors
* NOx Sensors
* Oxygen Sensors
* Summary
* Review Questions
* Chapter Quiz
16. CHAPTER 16: DIESEL SERVICE PROCEDURES
* Learning Objectives
* Key Terms
* Overview
* Intake Air System Maintenance
* Engine Oil Service
* Cooling System Service
* Fuel System Service
* Diesel Exhaust Fluid Service
* Summary
* Review Questions
* Chapter Quiz
17. CHAPTER 17: DIESEL ENGINE ELECTRONICS
* Learning Objectives
* Key Terms
* Introduction
* Electricity
* How Electrons Move Through a Conductor
* Units of Electricity
* Electrical Circuits
* Electrical Schematics
* Types of Circuit Faults
* Fused Jumper Wire
* Test Light
* Digital Meters
* Inductive Ammeters
* Terminals and Connectors
* Wire Repair
* Relays
* Switches
* Speed Sensors
* Throttle Position (TP) Sensor
* Networks
* Network Classifications
* Controller Area Network
* Summary
* Review Questions
* Chapter Quiz
18. CHAPTER 18: CAN AND NETWORK COMMUNICATIONS
* Learning Objectives
* Key Terms
* Module Communications and Networks
* Network Fundamentals
* Module Communications Configuration
* Network Communications Classifications
* General Motors Communications Protocols
* Ford Network Communications Protocols
* Chrysler Communications Protocols
* Controller Area Network
* Honda/Toyota Communications
* European Bus Communications
* Network Communications Diagnosis
* OBD-II Data Link Connector
* Summary
* Review Questions
* Chapter Quiz
19. CHAPTER 19: DIESEL OBD II
* Learning Objectives
* Key Terms
* OBD II
* California OBD II
* Monitors
* Diagnostic Trouble Codes
* OBD-II Freeze Frame
* PCM Tests
* Global OBD II
* Summary
* Review Questions
* Chapter Quiz
20. CHAPTER 20: OBD-II DIESEL MONITORS
* Learning Objectives
* Key Terms
* Major System Monitors
* Comprehensive Component Monitor
* Enabling Criteria
* Misfire Monitor
* Fuel System Monitor
* Non-Continuous Monitors
* Summary
* Review Questions
* Chapter Quiz
21. CHAPTER 21: OBD-II DIESEL DIAGNOSIS
* Learning Objectives
* Key Terms
* The Diesel Engine Diagnostic Process
* Verify the Customer Concern
* Visual Inspection
* Check for Any Stored DTCs
* Check TSBs
* Scan Tool Data
* Pinpoint Tests
* Determine the Root Cause
* Flash Programming
* Summary
* Review Questions
* Chapter Quiz
22. CHAPTER 22: FORD POWER STROKE DIESEL ENGINES
* Learning Objectives
* Key Terms
* Background
* 6.7 Liter Power Stroke
* 6.7 Cooling System
* 6.7 Lubrication System
* Engine Mechanical
* Low-Pressure Fuel System
* Diesel Fuel Conditioner Module (DFCM)
* High-Pressure Fuel System
* High-Pressure Common Rail Fuel Injectors
* Control System Inputs
* Engine Outputs
* Diesel Aftertreatment System
* Five- and Six-Cylinder Power Stroke Diesel Engines
* Summary
* Review Questions
* Chapter Quiz
23. CHAPTER 23: DURAMAX DIESEL ENGINES
* Learning Objectives
* Key Terms
* Background
* 2.8 Inline 4-Cylinder Duramax
* Engine Mechanical
* Cooling System
* Cylinder Heads
* Service Information
* Low-Pressure Side Fuel System
* Fuel Aeration
* High-Pressure Fuel System
* Glow Plugs and EGR
* Duramax Diesel Aftertreatment System
* Photo Sequence – Duramax Disassembly
* Summary
* Review Questions
* Chapter Quiz
24. CHAPTER 24: CUMMINS DIESEL ENGINES
* Learning Objectives
* Key Terms
* Background Cummins 5.9/6.7 Liter Engine
* ISB 6.7 Engine Details
* ISB 6.7 Engine Low-Pressure Fuel System
* ISB 6.7 Engine High-Pressure Fuel System
* Control System Inputs
* Engine Outputs
* Cummins 6.7 Liter Diesel Aftertreatment System
* Cummins 5.0 Liter Engine
* 5.0 V-8 Engine Mechanical
* 5.0 V-8 Engine Low-Pressure Fuel System
* 5.0 V-8 Engine High-Pressure Fuel System
* Air Induction System
* Glow Plug System
* EGR System
* Exhaust Aftertreatment System
* Photo Sequence – 6.7 Liter Cummins Engine
* Summary
* Review Questions
* Chapter Quiz
25. CHAPTER 25: FIAT/JEEP DIESEL ENGINES
* Learning Objectives
* Key Terms
* Overview
* Engine Identification
* Service Information
* Engine Mechanical
* Low-Pressure Fuel System
* High-Pressure Fuel System
* Control System Inputs
* Engine Outputs
* VM 3.0 Liter V-6 Diesel Aftertreatment System
* Summary
* Review Questions
Table of Contents
1. CHAPTER 1: DIESEL ENGINE OPERATION
* Learning Objectives
* Key Terms
* Engines
* Four-Stroke Cycle Operation
* Engine Construction Overview
* Diesel Engines
* Engine Size
* Compression Ratio
* Torque
* Power
* Summary
* Review Questions
* Chapter Quiz
2. CHAPTER 2: DIESEL ENGINE BLOCKS AND ROTATING ASSEMBLIES
* Learning Objectives
* Key Terms
* Diesel Engine Blocks
* Crankshafts
* Crankshaft Construction
* Crankshaft Features
* Crankshaft Service
* Engine Bearings
* Bearing Clearance
* Camshaft Bearings
* Summary
* Review Questions
* Chapter Quiz
3. CHAPTER 3: DIESEL CYLINDER HEADS AND VALVE TRAINS
* Learning Objectives
* Key Terms
* Cylinder Heads
* Intake and Exhaust Valves
* Valve Seats
* Valve Springs
* Cylinder Head Passages
* Camshafts
* Rocker Arms and Bridges
* Pushrods
* Lifters or Tappets
* Camshaft Removal
* Cylinder Head Disassembly
* Summary
* Review Questions
* Chapter Quiz
4. CHAPTER 4: DIESEL ENGINE LUBRICATION SYSTEMS
* Learning Objectives
* Key Terms
* Lubrication Principles
* Oil Pumps
* Oil Passages
* Oil Pans
* Engine Oil
* API Rating
* European Rating System
* Oil Filters
* Summary
* Review Questions
5. CHAPTER 5: DIESEL ENGINE COOLING SYSTEM
* Learning Objectives
* Key Terms
* Cooling Systems
* Cooling System Operation
* Thermostats
* Radiators
* Pressure Caps
* Coolant Recovery Systems
* Water Pumps
* Cooling Fans
* Cooling System Testing
* Coolant Temperature Warning Light
* Coolant
* Types of Coolant
* Coolant Testing
* Coolant Replacement Issues
* Summary
* Review Questions
* Chapter Quiz
6. CHAPTER 6: DIESEL ENGINE CONDITION DIAGNOSIS
* Learning Objectives
* Key Terms
* Typical Engine-Related Complaints
* Diagnostic Trouble Codes and Technical Service Bulletins
* Visual Inspection
* Engine Noise/Vibration Diagnosis
* Crankcase Pressure Test
* Oil Pressure Testing
* Misfire Diagnosis
* Engine-Related Misfire Diagnosis
* Compression Test
* Engine Starting and Charging Diagnosis
* Summary
* Review Questions
* Chapter Quiz
7. CHAPTER 7: DIESEL ENGINE DISASSEMBLY, CLEANING, AND CRACK DETECTION
* Learning Objectives
* Key Terms
* Preparing the Engine for Removal
* Rotating Assemblies Removal
* Cylinder Head Disassembly
* Mechanical Cleaning
* Chemical Cleaners
* Spray and Steam Washing
* Thermal Cleaning
* Tank and Vapor Cleaning
* Ultrasonic and Vibratory Cleaning
* Crack Detection
* Summary
* Review Questions
* Chapter Quiz
8. CHAPTER 8: DIESEL ENGINE ASSEMBLY
* Learning Objectives
* Key Terms
* Details
* Short Block Preparation
* Cylinder Head Preparation
* Short Block Assembly
* Piston/Rod Installation
* Cylinder Head Installation
* Torque-to-Yield Head Bolts
* Valve Train Assembly
* Final Assembly
* Summary
* Review Questions
* Chapter Quiz
9. CHAPTER 9: TURBOCHARGER SYSTEMS
* Learning Objectives
* Key Terms
* Introduction
* Turbocharger Purpose and Function
* Turbochargers
* Boost Control
* Variable Geometry Turbocharger
* Air Charge Cooler
* Turbocharger Diagnosis
* Summary
* Review Questions
* Chapter Quiz
10. CHAPTER 10: AIR INDUCTION AND EGR SYSTEMS
* Learning Objectives
* Key Terms
* Air Induction System
* Air Induction System Diagnosis
* Intake Manifold Heater
* Glow Plugs
* EGR System
* EGR System Diagnosis
* Summary
* Review Questions
* Chapter Quiz
11. CHAPTER 11: DIESEL AND BIODIESEL FUEL
* Learning Objectives
* Key Terms
* Diesel Fuel
* Biodiesel
* E-Diesel Fuel
* Summary
* Review Questions
* Chapter Quiz
12. CHAPTER 12: FUEL SUPPLY AND LOW-PRESSURE FUEL SYSTEMS
* Learning Objectives
* Key Terms
* Low-Pressure Fuel System Components
* Low-Pressure Fuel System Service
* Summary
* Review Questions
* Chapter Quiz
13. CHAPTER 13: HIGH-PRESSURE COMMON RAIL DIESEL FUEL SYSTEMS
* Learning Objectives
* Key Terms
* Functions of High-Pressure Injection Systems
* High-Pressure Common Rail Injection
* High-Pressure Pump
* Common Rail Injector
* Powertrain Control Module
* High-Pressure Common Rail (HPCR) Fuel System Service Procedures
* Summary
* Review Questions
* Chapter Quiz
14. CHAPTER 14: HYDRAULICALLY ACTUATED ELECTRONIC UNIT INJECTOR (HEUI) SYSTEMS
* Learning Objectives
* Key Terms
* HEUI Systems
* Control Pressure
* Injector Types
* HEUI Service and Diagnostics
* Summary
* Review Questions
* Chapter Quiz
15. CHAPTER 15: EXHAUST AND AFTERTREATMENT SYSTEMS
* Learning Objectives
* Key Terms
* Exhaust Chemistry
* Exhaust System Components
* Diesel Oxidation Catalyst (DOC)
* NOx Adsorber Catalyst
* Selective Catalyst Reduction (SCR)
* Diesel Exhaust Fluid
* Reductant Dosing Module
* Diesel Particulate Filter (DPF)
* Differential Pressure Sensor
* Temperature Sensors
* NOx Sensors
* Oxygen Sensors
* Summary
* Review Questions
* Chapter Quiz
16. CHAPTER 16: DIESEL SERVICE PROCEDURES
* Learning Objectives
* Key Terms
* Overview
* Intake Air System Maintenance
* Engine Oil Service
* Cooling System Service
* Fuel System Service
* Diesel Exhaust Fluid Service
* Summary
* Review Questions
* Chapter Quiz
17. CHAPTER 17: DIESEL ENGINE ELECTRONICS
* Learning Objectives
* Key Terms
* Introduction
* Electricity
* How Electrons Move Through a Conductor
* Units of Electricity
* Electrical Circuits
* Electrical Schematics
* Types of Circuit Faults
* Fused Jumper Wire
* Test Light
* Digital Meters
* Inductive Ammeters
* Terminals and Connectors
* Wire Repair
* Relays
* Switches
* Speed Sensors
* Throttle Position (TP) Sensor
* Networks
* Network Classifications
* Controller Area Network
* Summary
* Review Questions
* Chapter Quiz
18. CHAPTER 18: CAN AND NETWORK COMMUNICATIONS
* Learning Objectives
* Key Terms
* Module Communications and Networks
* Network Fundamentals
* Module Communications Configuration
* Network Communications Classifications
* General Motors Communications Protocols
* Ford Network Communications Protocols
* Chrysler Communications Protocols
* Controller Area Network
* Honda/Toyota Communications
* European Bus Communications
* Network Communications Diagnosis
* OBD-II Data Link Connector
* Summary
* Review Questions
* Chapter Quiz
19. CHAPTER 19: DIESEL OBD II
* Learning Objectives
* Key Terms
* OBD II
* California OBD II
* Monitors
* Diagnostic Trouble Codes
* OBD-II Freeze Frame
* PCM Tests
* Global OBD II
* Summary
* Review Questions
* Chapter Quiz
20. CHAPTER 20: OBD-II DIESEL MONITORS
* Learning Objectives
* Key Terms
* Major System Monitors
* Comprehensive Component Monitor
* Enabling Criteria
* Misfire Monitor
* Fuel System Monitor
* Non-Continuous Monitors
* Summary
* Review Questions
* Chapter Quiz
21. CHAPTER 21: OBD-II DIESEL DIAGNOSIS
* Learning Objectives
* Key Terms
* The Diesel Engine Diagnostic Process
* Verify the Customer Concern
* Visual Inspection
* Check for Any Stored DTCs
* Check TSBs
* Scan Tool Data
* Pinpoint Tests
* Determine the Root Cause
* Flash Programming
* Summary
* Review Questions
* Chapter Quiz
22. CHAPTER 22: FORD POWER STROKE DIESEL ENGINES
* Learning Objectives
* Key Terms
* Background
* 6.7 Liter Power Stroke
* 6.7 Cooling System
* 6.7 Lubrication System
* Engine Mechanical
* Low-Pressure Fuel System
* Diesel Fuel Conditioner Module (DFCM)
* High-Pressure Fuel System
* High-Pressure Common Rail Fuel Injectors
* Control System Inputs
* Engine Outputs
* Diesel Aftertreatment System
* Five- and Six-Cylinder Power Stroke Diesel Engines
* Summary
* Review Questions
* Chapter Quiz
23. CHAPTER 23: DURAMAX DIESEL ENGINES
* Learning Objectives
* Key Terms
* Background
* 2.8 Inline 4-Cylinder Duramax
* Engine Mechanical
* Cooling System
* Cylinder Heads
* Service Information
* Low-Pressure Side Fuel System
* Fuel Aeration
* High-Pressure Fuel System
* Glow Plugs and EGR
* Duramax Diesel Aftertreatment System
* Photo Sequence – Duramax Disassembly
* Summary
* Review Questions
* Chapter Quiz
24. CHAPTER 24: CUMMINS DIESEL ENGINES
* Learning Objectives
* Key Terms
* Background Cummins 5.9/6.7 Liter Engine
* ISB 6.7 Engine Details
* ISB 6.7 Engine Low-Pressure Fuel System
* ISB 6.7 Engine High-Pressure Fuel System
* Control System Inputs
* Engine Outputs
* Cummins 6.7 Liter Diesel Aftertreatment System
* Cummins 5.0 Liter Engine
* 5.0 V-8 Engine Mechanical
* 5.0 V-8 Engine Low-Pressure Fuel System
* 5.0 V-8 Engine High-Pressure Fuel System
* Air Induction System
* Glow Plug System
* EGR System
* Exhaust Aftertreatment System
* Photo Sequence – 6.7 Liter Cummins Engine
* Summary
* Review Questions
* Chapter Quiz
25. CHAPTER 25: FIAT/JEEP DIESEL ENGINES
* Learning Objectives
* Key Terms
* Overview
* Engine Identification
* Service Information
* Engine Mechanical
* Low-Pressure Fuel System
* High-Pressure Fuel System
* Control System Inputs
* Engine Outputs
* VM 3.0 Liter V-6 Diesel Aftertreatment System
* Summary
* Review Questions
1. CHAPTER 1: DIESEL ENGINE OPERATION
* Learning Objectives
* Key Terms
* Engines
* Four-Stroke Cycle Operation
* Engine Construction Overview
* Diesel Engines
* Engine Size
* Compression Ratio
* Torque
* Power
* Summary
* Review Questions
* Chapter Quiz
2. CHAPTER 2: DIESEL ENGINE BLOCKS AND ROTATING ASSEMBLIES
* Learning Objectives
* Key Terms
* Diesel Engine Blocks
* Crankshafts
* Crankshaft Construction
* Crankshaft Features
* Crankshaft Service
* Engine Bearings
* Bearing Clearance
* Camshaft Bearings
* Summary
* Review Questions
* Chapter Quiz
3. CHAPTER 3: DIESEL CYLINDER HEADS AND VALVE TRAINS
* Learning Objectives
* Key Terms
* Cylinder Heads
* Intake and Exhaust Valves
* Valve Seats
* Valve Springs
* Cylinder Head Passages
* Camshafts
* Rocker Arms and Bridges
* Pushrods
* Lifters or Tappets
* Camshaft Removal
* Cylinder Head Disassembly
* Summary
* Review Questions
* Chapter Quiz
4. CHAPTER 4: DIESEL ENGINE LUBRICATION SYSTEMS
* Learning Objectives
* Key Terms
* Lubrication Principles
* Oil Pumps
* Oil Passages
* Oil Pans
* Engine Oil
* API Rating
* European Rating System
* Oil Filters
* Summary
* Review Questions
5. CHAPTER 5: DIESEL ENGINE COOLING SYSTEM
* Learning Objectives
* Key Terms
* Cooling Systems
* Cooling System Operation
* Thermostats
* Radiators
* Pressure Caps
* Coolant Recovery Systems
* Water Pumps
* Cooling Fans
* Cooling System Testing
* Coolant Temperature Warning Light
* Coolant
* Types of Coolant
* Coolant Testing
* Coolant Replacement Issues
* Summary
* Review Questions
* Chapter Quiz
6. CHAPTER 6: DIESEL ENGINE CONDITION DIAGNOSIS
* Learning Objectives
* Key Terms
* Typical Engine-Related Complaints
* Diagnostic Trouble Codes and Technical Service Bulletins
* Visual Inspection
* Engine Noise/Vibration Diagnosis
* Crankcase Pressure Test
* Oil Pressure Testing
* Misfire Diagnosis
* Engine-Related Misfire Diagnosis
* Compression Test
* Engine Starting and Charging Diagnosis
* Summary
* Review Questions
* Chapter Quiz
7. CHAPTER 7: DIESEL ENGINE DISASSEMBLY, CLEANING, AND CRACK DETECTION
* Learning Objectives
* Key Terms
* Preparing the Engine for Removal
* Rotating Assemblies Removal
* Cylinder Head Disassembly
* Mechanical Cleaning
* Chemical Cleaners
* Spray and Steam Washing
* Thermal Cleaning
* Tank and Vapor Cleaning
* Ultrasonic and Vibratory Cleaning
* Crack Detection
* Summary
* Review Questions
* Chapter Quiz
8. CHAPTER 8: DIESEL ENGINE ASSEMBLY
* Learning Objectives
* Key Terms
* Details
* Short Block Preparation
* Cylinder Head Preparation
* Short Block Assembly
* Piston/Rod Installation
* Cylinder Head Installation
* Torque-to-Yield Head Bolts
* Valve Train Assembly
* Final Assembly
* Summary
* Review Questions
* Chapter Quiz
9. CHAPTER 9: TURBOCHARGER SYSTEMS
* Learning Objectives
* Key Terms
* Introduction
* Turbocharger Purpose and Function
* Turbochargers
* Boost Control
* Variable Geometry Turbocharger
* Air Charge Cooler
* Turbocharger Diagnosis
* Summary
* Review Questions
* Chapter Quiz
10. CHAPTER 10: AIR INDUCTION AND EGR SYSTEMS
* Learning Objectives
* Key Terms
* Air Induction System
* Air Induction System Diagnosis
* Intake Manifold Heater
* Glow Plugs
* EGR System
* EGR System Diagnosis
* Summary
* Review Questions
* Chapter Quiz
11. CHAPTER 11: DIESEL AND BIODIESEL FUEL
* Learning Objectives
* Key Terms
* Diesel Fuel
* Biodiesel
* E-Diesel Fuel
* Summary
* Review Questions
* Chapter Quiz
12. CHAPTER 12: FUEL SUPPLY AND LOW-PRESSURE FUEL SYSTEMS
* Learning Objectives
* Key Terms
* Low-Pressure Fuel System Components
* Low-Pressure Fuel System Service
* Summary
* Review Questions
* Chapter Quiz
13. CHAPTER 13: HIGH-PRESSURE COMMON RAIL DIESEL FUEL SYSTEMS
* Learning Objectives
* Key Terms
* Functions of High-Pressure Injection Systems
* High-Pressure Common Rail Injection
* High-Pressure Pump
* Common Rail Injector
* Powertrain Control Module
* High-Pressure Common Rail (HPCR) Fuel System Service Procedures
* Summary
* Review Questions
* Chapter Quiz
14. CHAPTER 14: HYDRAULICALLY ACTUATED ELECTRONIC UNIT INJECTOR (HEUI) SYSTEMS
* Learning Objectives
* Key Terms
* HEUI Systems
* Control Pressure
* Injector Types
* HEUI Service and Diagnostics
* Summary
* Review Questions
* Chapter Quiz
15. CHAPTER 15: EXHAUST AND AFTERTREATMENT SYSTEMS
* Learning Objectives
* Key Terms
* Exhaust Chemistry
* Exhaust System Components
* Diesel Oxidation Catalyst (DOC)
* NOx Adsorber Catalyst
* Selective Catalyst Reduction (SCR)
* Diesel Exhaust Fluid
* Reductant Dosing Module
* Diesel Particulate Filter (DPF)
* Differential Pressure Sensor
* Temperature Sensors
* NOx Sensors
* Oxygen Sensors
* Summary
* Review Questions
* Chapter Quiz
16. CHAPTER 16: DIESEL SERVICE PROCEDURES
* Learning Objectives
* Key Terms
* Overview
* Intake Air System Maintenance
* Engine Oil Service
* Cooling System Service
* Fuel System Service
* Diesel Exhaust Fluid Service
* Summary
* Review Questions
* Chapter Quiz
17. CHAPTER 17: DIESEL ENGINE ELECTRONICS
* Learning Objectives
* Key Terms
* Introduction
* Electricity
* How Electrons Move Through a Conductor
* Units of Electricity
* Electrical Circuits
* Electrical Schematics
* Types of Circuit Faults
* Fused Jumper Wire
* Test Light
* Digital Meters
* Inductive Ammeters
* Terminals and Connectors
* Wire Repair
* Relays
* Switches
* Speed Sensors
* Throttle Position (TP) Sensor
* Networks
* Network Classifications
* Controller Area Network
* Summary
* Review Questions
* Chapter Quiz
18. CHAPTER 18: CAN AND NETWORK COMMUNICATIONS
* Learning Objectives
* Key Terms
* Module Communications and Networks
* Network Fundamentals
* Module Communications Configuration
* Network Communications Classifications
* General Motors Communications Protocols
* Ford Network Communications Protocols
* Chrysler Communications Protocols
* Controller Area Network
* Honda/Toyota Communications
* European Bus Communications
* Network Communications Diagnosis
* OBD-II Data Link Connector
* Summary
* Review Questions
* Chapter Quiz
19. CHAPTER 19: DIESEL OBD II
* Learning Objectives
* Key Terms
* OBD II
* California OBD II
* Monitors
* Diagnostic Trouble Codes
* OBD-II Freeze Frame
* PCM Tests
* Global OBD II
* Summary
* Review Questions
* Chapter Quiz
20. CHAPTER 20: OBD-II DIESEL MONITORS
* Learning Objectives
* Key Terms
* Major System Monitors
* Comprehensive Component Monitor
* Enabling Criteria
* Misfire Monitor
* Fuel System Monitor
* Non-Continuous Monitors
* Summary
* Review Questions
* Chapter Quiz
21. CHAPTER 21: OBD-II DIESEL DIAGNOSIS
* Learning Objectives
* Key Terms
* The Diesel Engine Diagnostic Process
* Verify the Customer Concern
* Visual Inspection
* Check for Any Stored DTCs
* Check TSBs
* Scan Tool Data
* Pinpoint Tests
* Determine the Root Cause
* Flash Programming
* Summary
* Review Questions
* Chapter Quiz
22. CHAPTER 22: FORD POWER STROKE DIESEL ENGINES
* Learning Objectives
* Key Terms
* Background
* 6.7 Liter Power Stroke
* 6.7 Cooling System
* 6.7 Lubrication System
* Engine Mechanical
* Low-Pressure Fuel System
* Diesel Fuel Conditioner Module (DFCM)
* High-Pressure Fuel System
* High-Pressure Common Rail Fuel Injectors
* Control System Inputs
* Engine Outputs
* Diesel Aftertreatment System
* Five- and Six-Cylinder Power Stroke Diesel Engines
* Summary
* Review Questions
* Chapter Quiz
23. CHAPTER 23: DURAMAX DIESEL ENGINES
* Learning Objectives
* Key Terms
* Background
* 2.8 Inline 4-Cylinder Duramax
* Engine Mechanical
* Cooling System
* Cylinder Heads
* Service Information
* Low-Pressure Side Fuel System
* Fuel Aeration
* High-Pressure Fuel System
* Glow Plugs and EGR
* Duramax Diesel Aftertreatment System
* Photo Sequence – Duramax Disassembly
* Summary
* Review Questions
* Chapter Quiz
24. CHAPTER 24: CUMMINS DIESEL ENGINES
* Learning Objectives
* Key Terms
* Background Cummins 5.9/6.7 Liter Engine
* ISB 6.7 Engine Details
* ISB 6.7 Engine Low-Pressure Fuel System
* ISB 6.7 Engine High-Pressure Fuel System
* Control System Inputs
* Engine Outputs
* Cummins 6.7 Liter Diesel Aftertreatment System
* Cummins 5.0 Liter Engine
* 5.0 V-8 Engine Mechanical
* 5.0 V-8 Engine Low-Pressure Fuel System
* 5.0 V-8 Engine High-Pressure Fuel System
* Air Induction System
* Glow Plug System
* EGR System
* Exhaust Aftertreatment System
* Photo Sequence – 6.7 Liter Cummins Engine
* Summary
* Review Questions
* Chapter Quiz
25. CHAPTER 25: FIAT/JEEP DIESEL ENGINES
* Learning Objectives
* Key Terms
* Overview
* Engine Identification
* Service Information
* Engine Mechanical
* Low-Pressure Fuel System
* High-Pressure Fuel System
* Control System Inputs
* Engine Outputs
* VM 3.0 Liter V-6 Diesel Aftertreatment System
* Summary
* Review Questions