Matthias Thurer, Mark Stevenson, Charles Protzman
Card-Based Control Systems for a Lean Work Design
The Fundamentals of Kanban, Conwip, Polca, and Cobacabana
Matthias Thurer, Mark Stevenson, Charles Protzman
Card-Based Control Systems for a Lean Work Design
The Fundamentals of Kanban, Conwip, Polca, and Cobacabana
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This book takes a different approach than others on card-based control systems-as it starts with an introduction to the control problem, instead of the control solution. It outlines how the problems encountered in typical manufacturing shops and service providers can be characterized, which allows for improved problem diagnosis. In addition to the "traditional" card-based control systems, this is the first book that discusses control of balance by card-based navigation (COBACABANA), a system developed for high-variety shops producing made-to-order, customized products.
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This book takes a different approach than others on card-based control systems-as it starts with an introduction to the control problem, instead of the control solution. It outlines how the problems encountered in typical manufacturing shops and service providers can be characterized, which allows for improved problem diagnosis. In addition to the "traditional" card-based control systems, this is the first book that discusses control of balance by card-based navigation (COBACABANA), a system developed for high-variety shops producing made-to-order, customized products.
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Hinweis: Dieser Artikel kann nur an eine deutsche Lieferadresse ausgeliefert werden.
Produktdetails
- Produktdetails
- Verlag: Taylor & Francis
- Seitenzahl: 193
- Erscheinungstermin: 16. Februar 2016
- Englisch
- Abmessung: 251mm x 175mm x 13mm
- Gewicht: 408g
- ISBN-13: 9781498746946
- ISBN-10: 1498746942
- Artikelnr.: 43750279
- Herstellerkennzeichnung
- Libri GmbH
- Europaallee 1
- 36244 Bad Hersfeld
- 06621 890
- Verlag: Taylor & Francis
- Seitenzahl: 193
- Erscheinungstermin: 16. Februar 2016
- Englisch
- Abmessung: 251mm x 175mm x 13mm
- Gewicht: 408g
- ISBN-13: 9781498746946
- ISBN-10: 1498746942
- Artikelnr.: 43750279
- Herstellerkennzeichnung
- Libri GmbH
- Europaallee 1
- 36244 Bad Hersfeld
- 06621 890
Matthias Thurer is a professor at Jinan University, China. He earned his master's degree from the Technical University of Berlin and a PhD from the University of Coimbra. He maintains a broad research network regularly visiting universities such as Lancaster University, the University of Clemson, Michigan State University and the University of Groningen. Before getting involved in academia, Matthias worked for several companies and became a master craftsman. Simple control for complex shops is one of Matthias' main research interests. He has published widely on production control systems and is a leading expert on Workload Control and Control of Balance by Card Based Navigation (COBACABANA). Mark Stevenson is a full Professor at Lancaster University Management School in the UK. He earned a bachelor's and PhD from the Department of Management Science at Lancaster University. Mark's PhD was on Workload Control, the production planning and control concept for low-volume, high-variety shops that underpins COBACABANA. Mark's research has included implementing the Workload Control concept in practice to learn from the implementation process and results. He has published widely in peer-reviewed academic Operations Management journals, including those on production planning and control. Charles Protzman is an internationally renowned Lean implementer, trainer, and Shingo Prize winning author with over 33 years of experience in Materials and Operations Management. He has consulted with manufacturers, hospitals, government agencies and other service industries. In 1997, Charlie formed Business Improvement Group, LLC, which is located in Baltimore, MD, and specializes in implementing Lean thinking principles and the Lean Business Delivery System - LBDS. Charlie has spent the last 22 years implementing successful Lean product line conversions, kaizen events, and administrative business system improvements (transactional lean) across the U.S. and internationally.
Basic ConceptsHighlightsWhat Is a Production/Service System?What Is a
Business Operation/Process?What Does a Card-Based Control System Actually
Control?Why Use a Card-Based Control System Rather than the Latest
Technology?Summary: What Card-Based Control Systems Do (And What They Do
Not Do) 20Highlights Revisited Basic Principles Underpinning a Card-Based
Control SystemHighlightsInput/Output ControlVisualizing the Stability of
the Shop Floor/Station: The Throughput DiagramSummary: Input/Output Control
Underpinning Card-Based ControlHighlights Revisited Simplified Scheduling
through Pool Sequencing and a Shop Floor Dispatching RuleHighlightsSome
Rules for Priority Dispatching on the Shop FloorVisualizing On-Time
Performance: The Order Progress DiagramSummary: Simplified Scheduling
through Priority DispatchingHighlights Revisited How to Diagnose a Control
Problem?HighlightsCriterion 1: Make/Produce/Assemble/Build/Serve, etc.
To-Stock or To-Order Criterion 2: The Customer Penetration (Inventory/Order
Separation) PointCriterion 3: Routing CharacteristicsCriterion 4:
Variability and Uncertainty in Resource RequirementsSummary: Diagnosing the
Control ProblemHighlights Revisited The Inventory Control Problem: Kanban
SystemsHighlightsKanban for the Internal Supply Chain: The Six Rules of
Kanban SystemsWork-in-Process Kanban vs. Production KanbanKanban for Shop
Floor ControlApplicability of Kanban SystemsSummary: Kanban
SystemsHighlights Revisited The Low Variability Order Control Problem:
ConWIPHighlightsConWIP: How Does It Work?The Applicability of
ConWIPSummary: ConWIPHighlights Revisited Inventory Control Plus Material
Requirements Planning for the Order Control Problem:
POLCAHighlightsPaired-Cell Overlapping Loops of Cards with Authorization
(POLCA): How Does It Work?Applicability of POLCASummary: POLCAHighlights
Revisited How to Solve the High Variety Order Control Problem:
COBACABANAHighlightsControl of Balance by Card-Based Navigation
(COBACABANA)COBACABANA: How Does It Work?Balancing Workloads: The Main
Order Release Function of COBACABANACOBACABANA Recognizes the Difference
between Direct and Indirect WorkSimplifying the Need for Processing Time
EstimationsCOBACABANA and High Processing Time Variability: Starvation
AvoidancePremature Station Idleness and Order ReleaseSummary:
COBACABANAHighlights Revisited COBACABANA's Card-Based System for Delivery
Time Estimation HighlightsCard-Based Delivery Time Estimation: How Does It
Work?COBACABANA as a Comprehensive SystemUsing the Salesperson's Display
for Output ControlSummary: COBACABANA's Delivery Date Estimation
ProcedureHighlights Revisited Summary: Framework of
ApplicabilityHighlightsLoop Structure and Its Implications for the
Application of Card-Based SystemsCard Properties and Their Implications for
the Application of Card-Based SystemsThe Need for IT Support and Its
Implications for the Application of Card-Based SystemsFinal Considerations:
Nested Card-Based Control SystemsImplementation Information
Business Operation/Process?What Does a Card-Based Control System Actually
Control?Why Use a Card-Based Control System Rather than the Latest
Technology?Summary: What Card-Based Control Systems Do (And What They Do
Not Do) 20Highlights Revisited Basic Principles Underpinning a Card-Based
Control SystemHighlightsInput/Output ControlVisualizing the Stability of
the Shop Floor/Station: The Throughput DiagramSummary: Input/Output Control
Underpinning Card-Based ControlHighlights Revisited Simplified Scheduling
through Pool Sequencing and a Shop Floor Dispatching RuleHighlightsSome
Rules for Priority Dispatching on the Shop FloorVisualizing On-Time
Performance: The Order Progress DiagramSummary: Simplified Scheduling
through Priority DispatchingHighlights Revisited How to Diagnose a Control
Problem?HighlightsCriterion 1: Make/Produce/Assemble/Build/Serve, etc.
To-Stock or To-Order Criterion 2: The Customer Penetration (Inventory/Order
Separation) PointCriterion 3: Routing CharacteristicsCriterion 4:
Variability and Uncertainty in Resource RequirementsSummary: Diagnosing the
Control ProblemHighlights Revisited The Inventory Control Problem: Kanban
SystemsHighlightsKanban for the Internal Supply Chain: The Six Rules of
Kanban SystemsWork-in-Process Kanban vs. Production KanbanKanban for Shop
Floor ControlApplicability of Kanban SystemsSummary: Kanban
SystemsHighlights Revisited The Low Variability Order Control Problem:
ConWIPHighlightsConWIP: How Does It Work?The Applicability of
ConWIPSummary: ConWIPHighlights Revisited Inventory Control Plus Material
Requirements Planning for the Order Control Problem:
POLCAHighlightsPaired-Cell Overlapping Loops of Cards with Authorization
(POLCA): How Does It Work?Applicability of POLCASummary: POLCAHighlights
Revisited How to Solve the High Variety Order Control Problem:
COBACABANAHighlightsControl of Balance by Card-Based Navigation
(COBACABANA)COBACABANA: How Does It Work?Balancing Workloads: The Main
Order Release Function of COBACABANACOBACABANA Recognizes the Difference
between Direct and Indirect WorkSimplifying the Need for Processing Time
EstimationsCOBACABANA and High Processing Time Variability: Starvation
AvoidancePremature Station Idleness and Order ReleaseSummary:
COBACABANAHighlights Revisited COBACABANA's Card-Based System for Delivery
Time Estimation HighlightsCard-Based Delivery Time Estimation: How Does It
Work?COBACABANA as a Comprehensive SystemUsing the Salesperson's Display
for Output ControlSummary: COBACABANA's Delivery Date Estimation
ProcedureHighlights Revisited Summary: Framework of
ApplicabilityHighlightsLoop Structure and Its Implications for the
Application of Card-Based SystemsCard Properties and Their Implications for
the Application of Card-Based SystemsThe Need for IT Support and Its
Implications for the Application of Card-Based SystemsFinal Considerations:
Nested Card-Based Control SystemsImplementation Information
Basic ConceptsHighlightsWhat Is a Production/Service System?What Is a
Business Operation/Process?What Does a Card-Based Control System Actually
Control?Why Use a Card-Based Control System Rather than the Latest
Technology?Summary: What Card-Based Control Systems Do (And What They Do
Not Do) 20Highlights Revisited Basic Principles Underpinning a Card-Based
Control SystemHighlightsInput/Output ControlVisualizing the Stability of
the Shop Floor/Station: The Throughput DiagramSummary: Input/Output Control
Underpinning Card-Based ControlHighlights Revisited Simplified Scheduling
through Pool Sequencing and a Shop Floor Dispatching RuleHighlightsSome
Rules for Priority Dispatching on the Shop FloorVisualizing On-Time
Performance: The Order Progress DiagramSummary: Simplified Scheduling
through Priority DispatchingHighlights Revisited How to Diagnose a Control
Problem?HighlightsCriterion 1: Make/Produce/Assemble/Build/Serve, etc.
To-Stock or To-Order Criterion 2: The Customer Penetration (Inventory/Order
Separation) PointCriterion 3: Routing CharacteristicsCriterion 4:
Variability and Uncertainty in Resource RequirementsSummary: Diagnosing the
Control ProblemHighlights Revisited The Inventory Control Problem: Kanban
SystemsHighlightsKanban for the Internal Supply Chain: The Six Rules of
Kanban SystemsWork-in-Process Kanban vs. Production KanbanKanban for Shop
Floor ControlApplicability of Kanban SystemsSummary: Kanban
SystemsHighlights Revisited The Low Variability Order Control Problem:
ConWIPHighlightsConWIP: How Does It Work?The Applicability of
ConWIPSummary: ConWIPHighlights Revisited Inventory Control Plus Material
Requirements Planning for the Order Control Problem:
POLCAHighlightsPaired-Cell Overlapping Loops of Cards with Authorization
(POLCA): How Does It Work?Applicability of POLCASummary: POLCAHighlights
Revisited How to Solve the High Variety Order Control Problem:
COBACABANAHighlightsControl of Balance by Card-Based Navigation
(COBACABANA)COBACABANA: How Does It Work?Balancing Workloads: The Main
Order Release Function of COBACABANACOBACABANA Recognizes the Difference
between Direct and Indirect WorkSimplifying the Need for Processing Time
EstimationsCOBACABANA and High Processing Time Variability: Starvation
AvoidancePremature Station Idleness and Order ReleaseSummary:
COBACABANAHighlights Revisited COBACABANA's Card-Based System for Delivery
Time Estimation HighlightsCard-Based Delivery Time Estimation: How Does It
Work?COBACABANA as a Comprehensive SystemUsing the Salesperson's Display
for Output ControlSummary: COBACABANA's Delivery Date Estimation
ProcedureHighlights Revisited Summary: Framework of
ApplicabilityHighlightsLoop Structure and Its Implications for the
Application of Card-Based SystemsCard Properties and Their Implications for
the Application of Card-Based SystemsThe Need for IT Support and Its
Implications for the Application of Card-Based SystemsFinal Considerations:
Nested Card-Based Control SystemsImplementation Information
Business Operation/Process?What Does a Card-Based Control System Actually
Control?Why Use a Card-Based Control System Rather than the Latest
Technology?Summary: What Card-Based Control Systems Do (And What They Do
Not Do) 20Highlights Revisited Basic Principles Underpinning a Card-Based
Control SystemHighlightsInput/Output ControlVisualizing the Stability of
the Shop Floor/Station: The Throughput DiagramSummary: Input/Output Control
Underpinning Card-Based ControlHighlights Revisited Simplified Scheduling
through Pool Sequencing and a Shop Floor Dispatching RuleHighlightsSome
Rules for Priority Dispatching on the Shop FloorVisualizing On-Time
Performance: The Order Progress DiagramSummary: Simplified Scheduling
through Priority DispatchingHighlights Revisited How to Diagnose a Control
Problem?HighlightsCriterion 1: Make/Produce/Assemble/Build/Serve, etc.
To-Stock or To-Order Criterion 2: The Customer Penetration (Inventory/Order
Separation) PointCriterion 3: Routing CharacteristicsCriterion 4:
Variability and Uncertainty in Resource RequirementsSummary: Diagnosing the
Control ProblemHighlights Revisited The Inventory Control Problem: Kanban
SystemsHighlightsKanban for the Internal Supply Chain: The Six Rules of
Kanban SystemsWork-in-Process Kanban vs. Production KanbanKanban for Shop
Floor ControlApplicability of Kanban SystemsSummary: Kanban
SystemsHighlights Revisited The Low Variability Order Control Problem:
ConWIPHighlightsConWIP: How Does It Work?The Applicability of
ConWIPSummary: ConWIPHighlights Revisited Inventory Control Plus Material
Requirements Planning for the Order Control Problem:
POLCAHighlightsPaired-Cell Overlapping Loops of Cards with Authorization
(POLCA): How Does It Work?Applicability of POLCASummary: POLCAHighlights
Revisited How to Solve the High Variety Order Control Problem:
COBACABANAHighlightsControl of Balance by Card-Based Navigation
(COBACABANA)COBACABANA: How Does It Work?Balancing Workloads: The Main
Order Release Function of COBACABANACOBACABANA Recognizes the Difference
between Direct and Indirect WorkSimplifying the Need for Processing Time
EstimationsCOBACABANA and High Processing Time Variability: Starvation
AvoidancePremature Station Idleness and Order ReleaseSummary:
COBACABANAHighlights Revisited COBACABANA's Card-Based System for Delivery
Time Estimation HighlightsCard-Based Delivery Time Estimation: How Does It
Work?COBACABANA as a Comprehensive SystemUsing the Salesperson's Display
for Output ControlSummary: COBACABANA's Delivery Date Estimation
ProcedureHighlights Revisited Summary: Framework of
ApplicabilityHighlightsLoop Structure and Its Implications for the
Application of Card-Based SystemsCard Properties and Their Implications for
the Application of Card-Based SystemsThe Need for IT Support and Its
Implications for the Application of Card-Based SystemsFinal Considerations:
Nested Card-Based Control SystemsImplementation Information