B K Bala
Drying and Storage of Cereal Grains
B K Bala
Drying and Storage of Cereal Grains
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Finite Element Analysis and Computational Fluid Dynamics have been introduced in modelling and simulation of drying and storage systems, these techniques are expected to dominate the future research and development of drying and storages, and should reduce losses and improve the quality of agricultural products, enhancing food security globally. Drying and Storage of Cereal Grains, Second Edition, covers the wide spectrum of drying and storage methods applied to economically important cereal produce, providingnumerical examples for better understanding the complexity in drying and storage…mehr
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Finite Element Analysis and Computational Fluid Dynamics have been introduced in modelling and simulation of drying and storage systems, these techniques are expected to dominate the future research and development of drying and storages, and should reduce losses and improve the quality of agricultural products, enhancing food security globally. Drying and Storage of Cereal Grains, Second Edition, covers the wide spectrum of drying and storage methods applied to economically important cereal produce, providingnumerical examples for better understanding the complexity in drying and storage systems through modelling and simulation, aiding design and management of drying and storage systems. Chapters 1 to 8 look at air and grain moisture equilibria, psychrometry, physical and thermal properties of cereal grains, principles of air flow, and provide detailed analyses of grain drying.Chapters 9 to 13 focus on temperature and moisture in grain storages, and provide comprehensive treatment of modern grain storage systems. The book also includes a number of unsolved problems at the end of each chapter for further practice. This revised second edition includes new sections on - * heat of sorption * finite element modeling of single kernel * CFD modeling of fluidized bed drying * exergy analysis and neural network modeling * numerical solution of two dimensional temperature and moisture changes in stored grain This book will provide students in agricultural engineering and food engineering with a wide spectrum of drying and storage studies previously unavailable in a single monograph. It will also serve as an excellent reference for practicing agricultural engineers, food engineers and food technologists.
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Hinweis: Dieser Artikel kann nur an eine deutsche Lieferadresse ausgeliefert werden.
Produktdetails
- Produktdetails
- Verlag: Wiley
- 2nd edition
- Seitenzahl: 352
- Erscheinungstermin: 27. Dezember 2016
- Englisch
- Abmessung: 251mm x 167mm x 25mm
- Gewicht: 821g
- ISBN-13: 9781119124238
- ISBN-10: 1119124239
- Artikelnr.: 46007997
- Verlag: Wiley
- 2nd edition
- Seitenzahl: 352
- Erscheinungstermin: 27. Dezember 2016
- Englisch
- Abmessung: 251mm x 167mm x 25mm
- Gewicht: 821g
- ISBN-13: 9781119124238
- ISBN-10: 1119124239
- Artikelnr.: 46007997
B K Bala, Department of Agro Product Processing Technology, Jessore University of Science and Technology, Bangladesh.
Foreword to the first edition iii
Foreword to the second edition iv
Chapter 1: Principles of Drying 1
1.1 Introduction 1
1.2 Losses of Crops 2
1.3 Importance of Drying 3
1.4 Principles of Drying 4
Chapter 2: Moisture Contents and Equilibrium Moisture
Content Models 6
2.1 Introduction 6
2.2 Moisture Content Representation 6
2.3 Determination of Moisture Content 10
2.4 Grain Sampling 17
2.5 Equilibrium Moisture Content 18
2.6 Determination of Static Equilibrium Moisture Content 23
2.7 Static Equilibrium Moisture Content Models 27
2.8 Net Isosteric Heat of Sorption 30
Chapter 3: Psychrometry 43
3.1 Introduction 43
3.2 Psychrometric Terms 44
3.2.1 Humidity Ratio 44
3.2.2 Relative Humidity 45
3.2.3 Specific Volume 45
3.2.4 Vapour Pressure 46
3.2.5 Dry Bulb Temperature 46
3.2.6 Dew Point Temperature 46
3.2.7 Wet Bulb Temperature 46
3.2.8 Enthalpy 47
3.2.9 Adiabatic Wet Bulb Temperature 48
3.2.10 Psychrometric Wet Bulb Temperature 51
3.3 Construction of Psychrometric Chart 53
3.4 Use of Pschrometric Chart 54
3.4.1 Sensible Heating and Cooling 55
3.4.2 Heating with Humidification 56
3.4.3 Cooling with Humidification 57
3.4.4 Cooling with Dehumidification 57
3.4.5 Drying 59
3.4.6 Mixing of Air Streams 61
3.4.7 Heat Addition with Air Mixing 64
3.4.8 Drying with Recirculation 65
Chapter 4: Physical and Thermal Properties of Cereal Grains 78
4.1 Introduction 78
4.2 Structure of Cereal Grains 78
4.3 Physical Dimensions 80
4.4 1000 Grain Weight 80
4.5 Bulk Density 81
4.6 Shrinkage 81
4.7 Friction 83
4.8 Specific Heat 87
4.9 Thermal Conductivity 90
4.10 Latent Heat of Vaporization of Grain Moisture 95
4.11 Heat Transfer Coefficient of Grain Bed 99
Chapter 5: Air Flow Resistance and Fans 116
5.1 Air Flow Resistance 116
5.1.1 Non-Linear Air Flow Analysis 118
5.2 Fans 128
5.2.1 Fan Performance 131
5.2.2 Centrifugal Fan Laws 137
5.2.3 Fan Selection 137
5.2.4 Effect of Change in Fan Speed 138
5.2.5 Effect of Change in Speed and System Resistance 139
5.2.6 Fans in Series and Parallel 140
5.3 Duct Design for On-Floor Drying and Storage System 144
Chapter 6: Thin Layer Drying of Cereal Grains 150
6.1 Theory 150
6.2 Thin Layer Drying Equations 153
6.2.1 Empirical Drying Equations 154
6.2.2 Theoretical Drying Equations 155
6.2.3 Semi-theoretical Drying Equations 159
6.3 Development of Thin Layer Drying Equations 164
6.3.1 Drying Rate 167
6.4 Drying Parameters 167
6.4.1 Drying Rate Constant and Diffusion Coefficient 169
6.4.2 Dynamic Equilibrium Moisture Content 178
6.5 Finite Element Modeling of Single Kernel Drying 185
6.5.1 Finite Element Model Formulation 186
6.5.2 Finite Difference Solution in Time 192
6.5.3 Discretization of the Domain 193
Chapter 7: Deep Bed and Continuous Flow Drying 205
7.1 Introduction 205
7.2 Deep Bed Drying Models 205
7.2.1 Logarithmic Models 206
7.2.2 Partial Differential Equation Models 206
7.2.3 Comparison of Deep Bed Drying Models 208
7.3 Development of Models for Deep Bed Drying 209
7.3.1 Logarithmic Model 209
7.3.2 Partial Differential Equation Model 217
7.3.3 Method of Solution 222
7.3.4 Condensation Procedure 224
7.3.5 Sensitivity Analysis 233
7.3.6 Comparison of Simulated Drying with Experimental Results 233
7.3.7 Comparison of Direct, Indirect and Recirculating Direct Fired Drying
235
7.4 Development of Models for Continuous Flow Drying 237
7.4.1 Cross Flow Model 238
7.4.2. Fluidized Bed Drying Model 246
7.5 CFD Modeling of Fluidized Bed Drying 253
7.5.1Continuity equation 254
7.5.2 Momentum conservation equations 255
7.5.3 Energy conservation equation 256
7.5.4 User-Defined Scheme (UDS) 256
7.5.5 CFD Analysis 256
Chapter 8: Grain Drying Systems 270
8.1 Introduction 270
8.2 Solar Drying Systems 270
8.3 Batch Drying Systems 275
8.4 Continuous Flow Drying Systems 277
8.5 Safe Temperature for Drying Grain 280
8.6 Hydro-Thermal Stresses during Drying 281
8.7 Energy and Exergy Analysis 283
8.8 Neural Network Modeling 286
8.8.1 Structure of ANN model 287
8.8.2 Training of ANN model 288
8.9 Selection of Dryers 290
Chapter 9: Principles of Storage 297
9.1 Introduction 297
9.2 Principles of Storage 298
9.3 Interrelations of Physical, Chemical and Biological Variables in the
Deterioration of Stored Grains 301
9.4 Computer Simulation Modelling for Stored Grain Pest Management 303
Chapter 10: Temperature and Moisture Changes during Storage 307
10.1 Introduction 307
10.2 Qualitative Analysis of Moisture Changes of Stored Grains in
Cylindrical Bins 307
10.3 Temperature Changes in Stored Grains 309
10.4 Temperature Prediction 311
10.4.1 The Differential Equation of Heat Conduction in Cylindrical
Co-Ordinate System 311
10.4.2 Numerical Method 313
10.5 Numerical Solution of one-dimensional heat flow 313
10.6 Numerical Solution of two-dimensional heat flow and Moisture Flow 320
10.6.1 Heat Transfer The Differential Equation of Heat Conduction in
Cylindrical Co-Ordinate System 311
10.4.2 Numerical Method 313
10.7 Simultaneous Momentum, Heat and Mass Transfer 340
10.7.1 The Energy Balance Equation 341
10.7.2 The Mass Balance Equation 341
10.7.3 The Momentum Balance Equation 342
10.4.4 Finite Difference Formulation 343
10.8 CFD Modelling of Grain Storage Systems 350
10.8.1 Continuity Equation 351
10.8.2 Momentum Conservation Equation 351
10.8.3 Energy Conservation Equation 351
10.4.4 User Defined Function 353
Chapter 11: Fungi, Insects and Other Organisms Associated with Stored Grain
358
11.1 Introduction 358
11.2 Fungi 359
11.2.1 Field Fungi 361
11.2.2 Intermediate Fungi 361
11.2.3 Storage Fungi 361
11.3 Insects 364
11.3.1 Insect Species 365
11.3.2 Grain Temperature and Moisture Content 366
11.4 Mites 367
11.5 Rodents 367
11.6 Respiration and Heating 369
11.7 Control Methods 371
Chapter 12: Design of Grain Storages 373
12.1 Introduction 373
12.2 Structural Requirements 373
12.2.1 Janssen's Equation 374
12.2.2 Rankine's Equation 377
12.2.3 Airy's Equation 379
12.3 Construction Materials 256
Chapter 13: Grain Storage Systems 394
13.1 Introduction 394
13.2 Traditional Storage Systems 395
13.3 Modern Storage Systems 395
13.3.1 Bagged Storage Systems 396
13.3.2 Silo Storage Systems 396
13.3.3 Airtight Grain Storage 398
13.3.4 Aerated Storage Systems 406
13.3.5 Low Temperature Storage System (Grain Chilling by Refrigeration) 412
13.3.6 Controlled Atmosphere Storage Systems 416
13.3.6 Damp Grain Storage Systems 420
Appendix - A Finite Difference Approximation 434
Appendix - B Gaussian Elimination Method 436
Appendix - C Finite Element Method 438
Appendix - D Computational Fluid Dynamics 441
Index
Foreword to the second edition iv
Chapter 1: Principles of Drying 1
1.1 Introduction 1
1.2 Losses of Crops 2
1.3 Importance of Drying 3
1.4 Principles of Drying 4
Chapter 2: Moisture Contents and Equilibrium Moisture
Content Models 6
2.1 Introduction 6
2.2 Moisture Content Representation 6
2.3 Determination of Moisture Content 10
2.4 Grain Sampling 17
2.5 Equilibrium Moisture Content 18
2.6 Determination of Static Equilibrium Moisture Content 23
2.7 Static Equilibrium Moisture Content Models 27
2.8 Net Isosteric Heat of Sorption 30
Chapter 3: Psychrometry 43
3.1 Introduction 43
3.2 Psychrometric Terms 44
3.2.1 Humidity Ratio 44
3.2.2 Relative Humidity 45
3.2.3 Specific Volume 45
3.2.4 Vapour Pressure 46
3.2.5 Dry Bulb Temperature 46
3.2.6 Dew Point Temperature 46
3.2.7 Wet Bulb Temperature 46
3.2.8 Enthalpy 47
3.2.9 Adiabatic Wet Bulb Temperature 48
3.2.10 Psychrometric Wet Bulb Temperature 51
3.3 Construction of Psychrometric Chart 53
3.4 Use of Pschrometric Chart 54
3.4.1 Sensible Heating and Cooling 55
3.4.2 Heating with Humidification 56
3.4.3 Cooling with Humidification 57
3.4.4 Cooling with Dehumidification 57
3.4.5 Drying 59
3.4.6 Mixing of Air Streams 61
3.4.7 Heat Addition with Air Mixing 64
3.4.8 Drying with Recirculation 65
Chapter 4: Physical and Thermal Properties of Cereal Grains 78
4.1 Introduction 78
4.2 Structure of Cereal Grains 78
4.3 Physical Dimensions 80
4.4 1000 Grain Weight 80
4.5 Bulk Density 81
4.6 Shrinkage 81
4.7 Friction 83
4.8 Specific Heat 87
4.9 Thermal Conductivity 90
4.10 Latent Heat of Vaporization of Grain Moisture 95
4.11 Heat Transfer Coefficient of Grain Bed 99
Chapter 5: Air Flow Resistance and Fans 116
5.1 Air Flow Resistance 116
5.1.1 Non-Linear Air Flow Analysis 118
5.2 Fans 128
5.2.1 Fan Performance 131
5.2.2 Centrifugal Fan Laws 137
5.2.3 Fan Selection 137
5.2.4 Effect of Change in Fan Speed 138
5.2.5 Effect of Change in Speed and System Resistance 139
5.2.6 Fans in Series and Parallel 140
5.3 Duct Design for On-Floor Drying and Storage System 144
Chapter 6: Thin Layer Drying of Cereal Grains 150
6.1 Theory 150
6.2 Thin Layer Drying Equations 153
6.2.1 Empirical Drying Equations 154
6.2.2 Theoretical Drying Equations 155
6.2.3 Semi-theoretical Drying Equations 159
6.3 Development of Thin Layer Drying Equations 164
6.3.1 Drying Rate 167
6.4 Drying Parameters 167
6.4.1 Drying Rate Constant and Diffusion Coefficient 169
6.4.2 Dynamic Equilibrium Moisture Content 178
6.5 Finite Element Modeling of Single Kernel Drying 185
6.5.1 Finite Element Model Formulation 186
6.5.2 Finite Difference Solution in Time 192
6.5.3 Discretization of the Domain 193
Chapter 7: Deep Bed and Continuous Flow Drying 205
7.1 Introduction 205
7.2 Deep Bed Drying Models 205
7.2.1 Logarithmic Models 206
7.2.2 Partial Differential Equation Models 206
7.2.3 Comparison of Deep Bed Drying Models 208
7.3 Development of Models for Deep Bed Drying 209
7.3.1 Logarithmic Model 209
7.3.2 Partial Differential Equation Model 217
7.3.3 Method of Solution 222
7.3.4 Condensation Procedure 224
7.3.5 Sensitivity Analysis 233
7.3.6 Comparison of Simulated Drying with Experimental Results 233
7.3.7 Comparison of Direct, Indirect and Recirculating Direct Fired Drying
235
7.4 Development of Models for Continuous Flow Drying 237
7.4.1 Cross Flow Model 238
7.4.2. Fluidized Bed Drying Model 246
7.5 CFD Modeling of Fluidized Bed Drying 253
7.5.1Continuity equation 254
7.5.2 Momentum conservation equations 255
7.5.3 Energy conservation equation 256
7.5.4 User-Defined Scheme (UDS) 256
7.5.5 CFD Analysis 256
Chapter 8: Grain Drying Systems 270
8.1 Introduction 270
8.2 Solar Drying Systems 270
8.3 Batch Drying Systems 275
8.4 Continuous Flow Drying Systems 277
8.5 Safe Temperature for Drying Grain 280
8.6 Hydro-Thermal Stresses during Drying 281
8.7 Energy and Exergy Analysis 283
8.8 Neural Network Modeling 286
8.8.1 Structure of ANN model 287
8.8.2 Training of ANN model 288
8.9 Selection of Dryers 290
Chapter 9: Principles of Storage 297
9.1 Introduction 297
9.2 Principles of Storage 298
9.3 Interrelations of Physical, Chemical and Biological Variables in the
Deterioration of Stored Grains 301
9.4 Computer Simulation Modelling for Stored Grain Pest Management 303
Chapter 10: Temperature and Moisture Changes during Storage 307
10.1 Introduction 307
10.2 Qualitative Analysis of Moisture Changes of Stored Grains in
Cylindrical Bins 307
10.3 Temperature Changes in Stored Grains 309
10.4 Temperature Prediction 311
10.4.1 The Differential Equation of Heat Conduction in Cylindrical
Co-Ordinate System 311
10.4.2 Numerical Method 313
10.5 Numerical Solution of one-dimensional heat flow 313
10.6 Numerical Solution of two-dimensional heat flow and Moisture Flow 320
10.6.1 Heat Transfer The Differential Equation of Heat Conduction in
Cylindrical Co-Ordinate System 311
10.4.2 Numerical Method 313
10.7 Simultaneous Momentum, Heat and Mass Transfer 340
10.7.1 The Energy Balance Equation 341
10.7.2 The Mass Balance Equation 341
10.7.3 The Momentum Balance Equation 342
10.4.4 Finite Difference Formulation 343
10.8 CFD Modelling of Grain Storage Systems 350
10.8.1 Continuity Equation 351
10.8.2 Momentum Conservation Equation 351
10.8.3 Energy Conservation Equation 351
10.4.4 User Defined Function 353
Chapter 11: Fungi, Insects and Other Organisms Associated with Stored Grain
358
11.1 Introduction 358
11.2 Fungi 359
11.2.1 Field Fungi 361
11.2.2 Intermediate Fungi 361
11.2.3 Storage Fungi 361
11.3 Insects 364
11.3.1 Insect Species 365
11.3.2 Grain Temperature and Moisture Content 366
11.4 Mites 367
11.5 Rodents 367
11.6 Respiration and Heating 369
11.7 Control Methods 371
Chapter 12: Design of Grain Storages 373
12.1 Introduction 373
12.2 Structural Requirements 373
12.2.1 Janssen's Equation 374
12.2.2 Rankine's Equation 377
12.2.3 Airy's Equation 379
12.3 Construction Materials 256
Chapter 13: Grain Storage Systems 394
13.1 Introduction 394
13.2 Traditional Storage Systems 395
13.3 Modern Storage Systems 395
13.3.1 Bagged Storage Systems 396
13.3.2 Silo Storage Systems 396
13.3.3 Airtight Grain Storage 398
13.3.4 Aerated Storage Systems 406
13.3.5 Low Temperature Storage System (Grain Chilling by Refrigeration) 412
13.3.6 Controlled Atmosphere Storage Systems 416
13.3.6 Damp Grain Storage Systems 420
Appendix - A Finite Difference Approximation 434
Appendix - B Gaussian Elimination Method 436
Appendix - C Finite Element Method 438
Appendix - D Computational Fluid Dynamics 441
Index
Foreword to the first edition iii
Foreword to the second edition iv
Chapter 1: Principles of Drying 1
1.1 Introduction 1
1.2 Losses of Crops 2
1.3 Importance of Drying 3
1.4 Principles of Drying 4
Chapter 2: Moisture Contents and Equilibrium Moisture
Content Models 6
2.1 Introduction 6
2.2 Moisture Content Representation 6
2.3 Determination of Moisture Content 10
2.4 Grain Sampling 17
2.5 Equilibrium Moisture Content 18
2.6 Determination of Static Equilibrium Moisture Content 23
2.7 Static Equilibrium Moisture Content Models 27
2.8 Net Isosteric Heat of Sorption 30
Chapter 3: Psychrometry 43
3.1 Introduction 43
3.2 Psychrometric Terms 44
3.2.1 Humidity Ratio 44
3.2.2 Relative Humidity 45
3.2.3 Specific Volume 45
3.2.4 Vapour Pressure 46
3.2.5 Dry Bulb Temperature 46
3.2.6 Dew Point Temperature 46
3.2.7 Wet Bulb Temperature 46
3.2.8 Enthalpy 47
3.2.9 Adiabatic Wet Bulb Temperature 48
3.2.10 Psychrometric Wet Bulb Temperature 51
3.3 Construction of Psychrometric Chart 53
3.4 Use of Pschrometric Chart 54
3.4.1 Sensible Heating and Cooling 55
3.4.2 Heating with Humidification 56
3.4.3 Cooling with Humidification 57
3.4.4 Cooling with Dehumidification 57
3.4.5 Drying 59
3.4.6 Mixing of Air Streams 61
3.4.7 Heat Addition with Air Mixing 64
3.4.8 Drying with Recirculation 65
Chapter 4: Physical and Thermal Properties of Cereal Grains 78
4.1 Introduction 78
4.2 Structure of Cereal Grains 78
4.3 Physical Dimensions 80
4.4 1000 Grain Weight 80
4.5 Bulk Density 81
4.6 Shrinkage 81
4.7 Friction 83
4.8 Specific Heat 87
4.9 Thermal Conductivity 90
4.10 Latent Heat of Vaporization of Grain Moisture 95
4.11 Heat Transfer Coefficient of Grain Bed 99
Chapter 5: Air Flow Resistance and Fans 116
5.1 Air Flow Resistance 116
5.1.1 Non-Linear Air Flow Analysis 118
5.2 Fans 128
5.2.1 Fan Performance 131
5.2.2 Centrifugal Fan Laws 137
5.2.3 Fan Selection 137
5.2.4 Effect of Change in Fan Speed 138
5.2.5 Effect of Change in Speed and System Resistance 139
5.2.6 Fans in Series and Parallel 140
5.3 Duct Design for On-Floor Drying and Storage System 144
Chapter 6: Thin Layer Drying of Cereal Grains 150
6.1 Theory 150
6.2 Thin Layer Drying Equations 153
6.2.1 Empirical Drying Equations 154
6.2.2 Theoretical Drying Equations 155
6.2.3 Semi-theoretical Drying Equations 159
6.3 Development of Thin Layer Drying Equations 164
6.3.1 Drying Rate 167
6.4 Drying Parameters 167
6.4.1 Drying Rate Constant and Diffusion Coefficient 169
6.4.2 Dynamic Equilibrium Moisture Content 178
6.5 Finite Element Modeling of Single Kernel Drying 185
6.5.1 Finite Element Model Formulation 186
6.5.2 Finite Difference Solution in Time 192
6.5.3 Discretization of the Domain 193
Chapter 7: Deep Bed and Continuous Flow Drying 205
7.1 Introduction 205
7.2 Deep Bed Drying Models 205
7.2.1 Logarithmic Models 206
7.2.2 Partial Differential Equation Models 206
7.2.3 Comparison of Deep Bed Drying Models 208
7.3 Development of Models for Deep Bed Drying 209
7.3.1 Logarithmic Model 209
7.3.2 Partial Differential Equation Model 217
7.3.3 Method of Solution 222
7.3.4 Condensation Procedure 224
7.3.5 Sensitivity Analysis 233
7.3.6 Comparison of Simulated Drying with Experimental Results 233
7.3.7 Comparison of Direct, Indirect and Recirculating Direct Fired Drying
235
7.4 Development of Models for Continuous Flow Drying 237
7.4.1 Cross Flow Model 238
7.4.2. Fluidized Bed Drying Model 246
7.5 CFD Modeling of Fluidized Bed Drying 253
7.5.1Continuity equation 254
7.5.2 Momentum conservation equations 255
7.5.3 Energy conservation equation 256
7.5.4 User-Defined Scheme (UDS) 256
7.5.5 CFD Analysis 256
Chapter 8: Grain Drying Systems 270
8.1 Introduction 270
8.2 Solar Drying Systems 270
8.3 Batch Drying Systems 275
8.4 Continuous Flow Drying Systems 277
8.5 Safe Temperature for Drying Grain 280
8.6 Hydro-Thermal Stresses during Drying 281
8.7 Energy and Exergy Analysis 283
8.8 Neural Network Modeling 286
8.8.1 Structure of ANN model 287
8.8.2 Training of ANN model 288
8.9 Selection of Dryers 290
Chapter 9: Principles of Storage 297
9.1 Introduction 297
9.2 Principles of Storage 298
9.3 Interrelations of Physical, Chemical and Biological Variables in the
Deterioration of Stored Grains 301
9.4 Computer Simulation Modelling for Stored Grain Pest Management 303
Chapter 10: Temperature and Moisture Changes during Storage 307
10.1 Introduction 307
10.2 Qualitative Analysis of Moisture Changes of Stored Grains in
Cylindrical Bins 307
10.3 Temperature Changes in Stored Grains 309
10.4 Temperature Prediction 311
10.4.1 The Differential Equation of Heat Conduction in Cylindrical
Co-Ordinate System 311
10.4.2 Numerical Method 313
10.5 Numerical Solution of one-dimensional heat flow 313
10.6 Numerical Solution of two-dimensional heat flow and Moisture Flow 320
10.6.1 Heat Transfer The Differential Equation of Heat Conduction in
Cylindrical Co-Ordinate System 311
10.4.2 Numerical Method 313
10.7 Simultaneous Momentum, Heat and Mass Transfer 340
10.7.1 The Energy Balance Equation 341
10.7.2 The Mass Balance Equation 341
10.7.3 The Momentum Balance Equation 342
10.4.4 Finite Difference Formulation 343
10.8 CFD Modelling of Grain Storage Systems 350
10.8.1 Continuity Equation 351
10.8.2 Momentum Conservation Equation 351
10.8.3 Energy Conservation Equation 351
10.4.4 User Defined Function 353
Chapter 11: Fungi, Insects and Other Organisms Associated with Stored Grain
358
11.1 Introduction 358
11.2 Fungi 359
11.2.1 Field Fungi 361
11.2.2 Intermediate Fungi 361
11.2.3 Storage Fungi 361
11.3 Insects 364
11.3.1 Insect Species 365
11.3.2 Grain Temperature and Moisture Content 366
11.4 Mites 367
11.5 Rodents 367
11.6 Respiration and Heating 369
11.7 Control Methods 371
Chapter 12: Design of Grain Storages 373
12.1 Introduction 373
12.2 Structural Requirements 373
12.2.1 Janssen's Equation 374
12.2.2 Rankine's Equation 377
12.2.3 Airy's Equation 379
12.3 Construction Materials 256
Chapter 13: Grain Storage Systems 394
13.1 Introduction 394
13.2 Traditional Storage Systems 395
13.3 Modern Storage Systems 395
13.3.1 Bagged Storage Systems 396
13.3.2 Silo Storage Systems 396
13.3.3 Airtight Grain Storage 398
13.3.4 Aerated Storage Systems 406
13.3.5 Low Temperature Storage System (Grain Chilling by Refrigeration) 412
13.3.6 Controlled Atmosphere Storage Systems 416
13.3.6 Damp Grain Storage Systems 420
Appendix - A Finite Difference Approximation 434
Appendix - B Gaussian Elimination Method 436
Appendix - C Finite Element Method 438
Appendix - D Computational Fluid Dynamics 441
Index
Foreword to the second edition iv
Chapter 1: Principles of Drying 1
1.1 Introduction 1
1.2 Losses of Crops 2
1.3 Importance of Drying 3
1.4 Principles of Drying 4
Chapter 2: Moisture Contents and Equilibrium Moisture
Content Models 6
2.1 Introduction 6
2.2 Moisture Content Representation 6
2.3 Determination of Moisture Content 10
2.4 Grain Sampling 17
2.5 Equilibrium Moisture Content 18
2.6 Determination of Static Equilibrium Moisture Content 23
2.7 Static Equilibrium Moisture Content Models 27
2.8 Net Isosteric Heat of Sorption 30
Chapter 3: Psychrometry 43
3.1 Introduction 43
3.2 Psychrometric Terms 44
3.2.1 Humidity Ratio 44
3.2.2 Relative Humidity 45
3.2.3 Specific Volume 45
3.2.4 Vapour Pressure 46
3.2.5 Dry Bulb Temperature 46
3.2.6 Dew Point Temperature 46
3.2.7 Wet Bulb Temperature 46
3.2.8 Enthalpy 47
3.2.9 Adiabatic Wet Bulb Temperature 48
3.2.10 Psychrometric Wet Bulb Temperature 51
3.3 Construction of Psychrometric Chart 53
3.4 Use of Pschrometric Chart 54
3.4.1 Sensible Heating and Cooling 55
3.4.2 Heating with Humidification 56
3.4.3 Cooling with Humidification 57
3.4.4 Cooling with Dehumidification 57
3.4.5 Drying 59
3.4.6 Mixing of Air Streams 61
3.4.7 Heat Addition with Air Mixing 64
3.4.8 Drying with Recirculation 65
Chapter 4: Physical and Thermal Properties of Cereal Grains 78
4.1 Introduction 78
4.2 Structure of Cereal Grains 78
4.3 Physical Dimensions 80
4.4 1000 Grain Weight 80
4.5 Bulk Density 81
4.6 Shrinkage 81
4.7 Friction 83
4.8 Specific Heat 87
4.9 Thermal Conductivity 90
4.10 Latent Heat of Vaporization of Grain Moisture 95
4.11 Heat Transfer Coefficient of Grain Bed 99
Chapter 5: Air Flow Resistance and Fans 116
5.1 Air Flow Resistance 116
5.1.1 Non-Linear Air Flow Analysis 118
5.2 Fans 128
5.2.1 Fan Performance 131
5.2.2 Centrifugal Fan Laws 137
5.2.3 Fan Selection 137
5.2.4 Effect of Change in Fan Speed 138
5.2.5 Effect of Change in Speed and System Resistance 139
5.2.6 Fans in Series and Parallel 140
5.3 Duct Design for On-Floor Drying and Storage System 144
Chapter 6: Thin Layer Drying of Cereal Grains 150
6.1 Theory 150
6.2 Thin Layer Drying Equations 153
6.2.1 Empirical Drying Equations 154
6.2.2 Theoretical Drying Equations 155
6.2.3 Semi-theoretical Drying Equations 159
6.3 Development of Thin Layer Drying Equations 164
6.3.1 Drying Rate 167
6.4 Drying Parameters 167
6.4.1 Drying Rate Constant and Diffusion Coefficient 169
6.4.2 Dynamic Equilibrium Moisture Content 178
6.5 Finite Element Modeling of Single Kernel Drying 185
6.5.1 Finite Element Model Formulation 186
6.5.2 Finite Difference Solution in Time 192
6.5.3 Discretization of the Domain 193
Chapter 7: Deep Bed and Continuous Flow Drying 205
7.1 Introduction 205
7.2 Deep Bed Drying Models 205
7.2.1 Logarithmic Models 206
7.2.2 Partial Differential Equation Models 206
7.2.3 Comparison of Deep Bed Drying Models 208
7.3 Development of Models for Deep Bed Drying 209
7.3.1 Logarithmic Model 209
7.3.2 Partial Differential Equation Model 217
7.3.3 Method of Solution 222
7.3.4 Condensation Procedure 224
7.3.5 Sensitivity Analysis 233
7.3.6 Comparison of Simulated Drying with Experimental Results 233
7.3.7 Comparison of Direct, Indirect and Recirculating Direct Fired Drying
235
7.4 Development of Models for Continuous Flow Drying 237
7.4.1 Cross Flow Model 238
7.4.2. Fluidized Bed Drying Model 246
7.5 CFD Modeling of Fluidized Bed Drying 253
7.5.1Continuity equation 254
7.5.2 Momentum conservation equations 255
7.5.3 Energy conservation equation 256
7.5.4 User-Defined Scheme (UDS) 256
7.5.5 CFD Analysis 256
Chapter 8: Grain Drying Systems 270
8.1 Introduction 270
8.2 Solar Drying Systems 270
8.3 Batch Drying Systems 275
8.4 Continuous Flow Drying Systems 277
8.5 Safe Temperature for Drying Grain 280
8.6 Hydro-Thermal Stresses during Drying 281
8.7 Energy and Exergy Analysis 283
8.8 Neural Network Modeling 286
8.8.1 Structure of ANN model 287
8.8.2 Training of ANN model 288
8.9 Selection of Dryers 290
Chapter 9: Principles of Storage 297
9.1 Introduction 297
9.2 Principles of Storage 298
9.3 Interrelations of Physical, Chemical and Biological Variables in the
Deterioration of Stored Grains 301
9.4 Computer Simulation Modelling for Stored Grain Pest Management 303
Chapter 10: Temperature and Moisture Changes during Storage 307
10.1 Introduction 307
10.2 Qualitative Analysis of Moisture Changes of Stored Grains in
Cylindrical Bins 307
10.3 Temperature Changes in Stored Grains 309
10.4 Temperature Prediction 311
10.4.1 The Differential Equation of Heat Conduction in Cylindrical
Co-Ordinate System 311
10.4.2 Numerical Method 313
10.5 Numerical Solution of one-dimensional heat flow 313
10.6 Numerical Solution of two-dimensional heat flow and Moisture Flow 320
10.6.1 Heat Transfer The Differential Equation of Heat Conduction in
Cylindrical Co-Ordinate System 311
10.4.2 Numerical Method 313
10.7 Simultaneous Momentum, Heat and Mass Transfer 340
10.7.1 The Energy Balance Equation 341
10.7.2 The Mass Balance Equation 341
10.7.3 The Momentum Balance Equation 342
10.4.4 Finite Difference Formulation 343
10.8 CFD Modelling of Grain Storage Systems 350
10.8.1 Continuity Equation 351
10.8.2 Momentum Conservation Equation 351
10.8.3 Energy Conservation Equation 351
10.4.4 User Defined Function 353
Chapter 11: Fungi, Insects and Other Organisms Associated with Stored Grain
358
11.1 Introduction 358
11.2 Fungi 359
11.2.1 Field Fungi 361
11.2.2 Intermediate Fungi 361
11.2.3 Storage Fungi 361
11.3 Insects 364
11.3.1 Insect Species 365
11.3.2 Grain Temperature and Moisture Content 366
11.4 Mites 367
11.5 Rodents 367
11.6 Respiration and Heating 369
11.7 Control Methods 371
Chapter 12: Design of Grain Storages 373
12.1 Introduction 373
12.2 Structural Requirements 373
12.2.1 Janssen's Equation 374
12.2.2 Rankine's Equation 377
12.2.3 Airy's Equation 379
12.3 Construction Materials 256
Chapter 13: Grain Storage Systems 394
13.1 Introduction 394
13.2 Traditional Storage Systems 395
13.3 Modern Storage Systems 395
13.3.1 Bagged Storage Systems 396
13.3.2 Silo Storage Systems 396
13.3.3 Airtight Grain Storage 398
13.3.4 Aerated Storage Systems 406
13.3.5 Low Temperature Storage System (Grain Chilling by Refrigeration) 412
13.3.6 Controlled Atmosphere Storage Systems 416
13.3.6 Damp Grain Storage Systems 420
Appendix - A Finite Difference Approximation 434
Appendix - B Gaussian Elimination Method 436
Appendix - C Finite Element Method 438
Appendix - D Computational Fluid Dynamics 441
Index