Gordon Mair
Essential Manufacturing
Gordon Mair
Essential Manufacturing
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An introduction to the manufacturing industry Essential Manufacturing provides a comprehensive introduction to the wide breadth of the manufacturing industry. There is a need for all engineering and business students to understand the importance and context of the manufacturing industry.
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An introduction to the manufacturing industry Essential Manufacturing provides a comprehensive introduction to the wide breadth of the manufacturing industry. There is a need for all engineering and business students to understand the importance and context of the manufacturing industry.
Hinweis: Dieser Artikel kann nur an eine deutsche Lieferadresse ausgeliefert werden.
Hinweis: Dieser Artikel kann nur an eine deutsche Lieferadresse ausgeliefert werden.
Produktdetails
- Produktdetails
- Verlag: Wiley / Wiley & Sons
- Artikelnr. des Verlages: 1W119061660
- 1. Auflage
- Seitenzahl: 432
- Erscheinungstermin: 22. Februar 2019
- Englisch
- Abmessung: 244mm x 170mm x 23mm
- Gewicht: 728g
- ISBN-13: 9781119061663
- ISBN-10: 1119061660
- Artikelnr.: 54346579
- Herstellerkennzeichnung
- Libri GmbH
- Europaallee 1
- 36244 Bad Hersfeld
- 06621 890
- Verlag: Wiley / Wiley & Sons
- Artikelnr. des Verlages: 1W119061660
- 1. Auflage
- Seitenzahl: 432
- Erscheinungstermin: 22. Februar 2019
- Englisch
- Abmessung: 244mm x 170mm x 23mm
- Gewicht: 728g
- ISBN-13: 9781119061663
- ISBN-10: 1119061660
- Artikelnr.: 54346579
- Herstellerkennzeichnung
- Libri GmbH
- Europaallee 1
- 36244 Bad Hersfeld
- 06621 890
GORDON MAIR has carried out teaching, research, and consulting in the Department of Design, Manufacture, and Engineering Management at the University of Strathclyde for almost four decades. He is also a Chartered Engineer, Fellow of the Institution of Engineering and Technology, and Fellow of the Higher Education Academy. His teaching has covered the broad spectrum of manufacturing including its technology, management, and implications for product design. His research interests and publications are in the areas of manufacturing automation and robotics, telepresence, multisensory and multimodal displays, and all aspects of the interaction between humans, products and the environment. He has been a consultant to industry for production engineering, advanced manufacturing technology and operations management projects. He has also served as an expert to the European Commission for various multinational project assessments and reviews.
Preface xv
Part I Introduction 1
1 Introduction 3
1.1 Wealth and Prosperity 4
1.2 Manufacturing Industry 5
1.3 Manufacturing as a Stimulant 7
1.4 The Supply Chain 8
1.5 Conclusion 9
Review Questions 10
2 Manufacturing History 11
2.1 Toolmaking Humans 11
2.2 The New Stone Age 12
2.3 The Bronze Age 13
2.4 The Iron Age 14
2.5 The Industrial Revolution 16
2.6 The Twentieth Century 21
2.7 The Twenty-First Century 24
Review Questions 25
3 Typical Manufacturing Industries 27
3.1 Introduction 27
3.2 Aerospace Industry 29
3.3 Automotive Industry 30
3.4 Shipbuilding and Marine Engineering 31
3.5 Electronics and Electronic Products 32
3.6 Household Appliances 32
3.7 Pharmaceutical Industry 33
3.8 Food Processing 33
3.9 Beverage Industry 34
3.10 Clothing Industry 34
3.11 Producer Goods 35
3.12 Materials and Chemicals Production 35
Review Questions 36
4 Designing for Manufacture 37
4.1 Introduction 37
4.2 Computer Aided Design, Virtual Reality and Augmented Reality 37
4.3 Design for X 38
4.4 The Product Life Cycle 39
4.5 The Design Process 40
4.6 Identifying the Market Need 41
4.7 The Product Design Specification 41
4.8 Concept Design 43
4.9 Detail Design 43
4.10 Prototyping 44
4.11 Production 44
4.12 Contributors to the Design 44
4.13 Some Principles of Product Design 45
4.14 Standardisation and Modularisation 46
4.15 A Design for Manufacture Example 47
4.16 Conclusion 50
Review Questions 50
5 Manufacturing Concepts 53
5.1 The Manufacturing System 53
5.2 Lean Manufacturing and Added Value 55
5.3 Integrating the Effort 56
5.4 The Formal Organisation 60
5.5 Types of Manufacture 63
5.6 Types of Manufacturing Equipment 66
Review Questions 67
Part II Manufacturing Materials 69
6 Materials for Manufacture 71
6.1 Introduction 71
6.2 The Structure of Metals 72
6.3 Plastics 79
6.4 Ceramics 82
6.5 Composites 83
6.6 Properties and Testing of Materials 83
6.7 Conclusion 88
Review Questions 88
7 Materials Production 91
7.1 Introduction 91
7.2 Ferrous Metals Production 91
7.3 Non-Ferrous Metals Production 95
7.4 Forms of Material Supply 97
7.5 The Primary Production of Plastics 98
Review Questions 100
Part III Manufacturing Processes 101
8 Casting 103
8.1 Introduction 103
8.2 Ingot Casting 103
8.3 Continuous Casting 104
8.4 Sand Casting 105
8.5 Centrifugal Casting 107
8.6 Shell Moulding 107
8.7 Full Mould Process 108
8.8 Investment Casting 109
8.9 Die Casting 110
8.10 Defects in Castings 112
8.11 Cleaning of Castings 112
8.12 When to Use Casting 113
Review Questions 113
9 Cutting Processes 115
9.1 Introduction 115
9.2 Sawing and Filing 115
9.3 Basic Principles of Machining 116
9.4 Machine Tools 121
9.5 Other Cutting Processes 129
Review Questions 130
10 Deformation Processes 133
10.1 Introduction 133
Part I Introduction 1
1 Introduction 3
1.1 Wealth and Prosperity 4
1.2 Manufacturing Industry 5
1.3 Manufacturing as a Stimulant 7
1.4 The Supply Chain 8
1.5 Conclusion 9
Review Questions 10
2 Manufacturing History 11
2.1 Toolmaking Humans 11
2.2 The New Stone Age 12
2.3 The Bronze Age 13
2.4 The Iron Age 14
2.5 The Industrial Revolution 16
2.6 The Twentieth Century 21
2.7 The Twenty-First Century 24
Review Questions 25
3 Typical Manufacturing Industries 27
3.1 Introduction 27
3.2 Aerospace Industry 29
3.3 Automotive Industry 30
3.4 Shipbuilding and Marine Engineering 31
3.5 Electronics and Electronic Products 32
3.6 Household Appliances 32
3.7 Pharmaceutical Industry 33
3.8 Food Processing 33
3.9 Beverage Industry 34
3.10 Clothing Industry 34
3.11 Producer Goods 35
3.12 Materials and Chemicals Production 35
Review Questions 36
4 Designing for Manufacture 37
4.1 Introduction 37
4.2 Computer Aided Design, Virtual Reality and Augmented Reality 37
4.3 Design for X 38
4.4 The Product Life Cycle 39
4.5 The Design Process 40
4.6 Identifying the Market Need 41
4.7 The Product Design Specification 41
4.8 Concept Design 43
4.9 Detail Design 43
4.10 Prototyping 44
4.11 Production 44
4.12 Contributors to the Design 44
4.13 Some Principles of Product Design 45
4.14 Standardisation and Modularisation 46
4.15 A Design for Manufacture Example 47
4.16 Conclusion 50
Review Questions 50
5 Manufacturing Concepts 53
5.1 The Manufacturing System 53
5.2 Lean Manufacturing and Added Value 55
5.3 Integrating the Effort 56
5.4 The Formal Organisation 60
5.5 Types of Manufacture 63
5.6 Types of Manufacturing Equipment 66
Review Questions 67
Part II Manufacturing Materials 69
6 Materials for Manufacture 71
6.1 Introduction 71
6.2 The Structure of Metals 72
6.3 Plastics 79
6.4 Ceramics 82
6.5 Composites 83
6.6 Properties and Testing of Materials 83
6.7 Conclusion 88
Review Questions 88
7 Materials Production 91
7.1 Introduction 91
7.2 Ferrous Metals Production 91
7.3 Non-Ferrous Metals Production 95
7.4 Forms of Material Supply 97
7.5 The Primary Production of Plastics 98
Review Questions 100
Part III Manufacturing Processes 101
8 Casting 103
8.1 Introduction 103
8.2 Ingot Casting 103
8.3 Continuous Casting 104
8.4 Sand Casting 105
8.5 Centrifugal Casting 107
8.6 Shell Moulding 107
8.7 Full Mould Process 108
8.8 Investment Casting 109
8.9 Die Casting 110
8.10 Defects in Castings 112
8.11 Cleaning of Castings 112
8.12 When to Use Casting 113
Review Questions 113
9 Cutting Processes 115
9.1 Introduction 115
9.2 Sawing and Filing 115
9.3 Basic Principles of Machining 116
9.4 Machine Tools 121
9.5 Other Cutting Processes 129
Review Questions 130
10 Deformation Processes 133
10.1 Introduction 133
Preface xv
Part I Introduction 1
1 Introduction 3
1.1 Wealth and Prosperity 4
1.2 Manufacturing Industry 5
1.3 Manufacturing as a Stimulant 7
1.4 The Supply Chain 8
1.5 Conclusion 9
Review Questions 10
2 Manufacturing History 11
2.1 Toolmaking Humans 11
2.2 The New Stone Age 12
2.3 The Bronze Age 13
2.4 The Iron Age 14
2.5 The Industrial Revolution 16
2.6 The Twentieth Century 21
2.7 The Twenty-First Century 24
Review Questions 25
3 Typical Manufacturing Industries 27
3.1 Introduction 27
3.2 Aerospace Industry 29
3.3 Automotive Industry 30
3.4 Shipbuilding and Marine Engineering 31
3.5 Electronics and Electronic Products 32
3.6 Household Appliances 32
3.7 Pharmaceutical Industry 33
3.8 Food Processing 33
3.9 Beverage Industry 34
3.10 Clothing Industry 34
3.11 Producer Goods 35
3.12 Materials and Chemicals Production 35
Review Questions 36
4 Designing for Manufacture 37
4.1 Introduction 37
4.2 Computer Aided Design, Virtual Reality and Augmented Reality 37
4.3 Design for X 38
4.4 The Product Life Cycle 39
4.5 The Design Process 40
4.6 Identifying the Market Need 41
4.7 The Product Design Specification 41
4.8 Concept Design 43
4.9 Detail Design 43
4.10 Prototyping 44
4.11 Production 44
4.12 Contributors to the Design 44
4.13 Some Principles of Product Design 45
4.14 Standardisation and Modularisation 46
4.15 A Design for Manufacture Example 47
4.16 Conclusion 50
Review Questions 50
5 Manufacturing Concepts 53
5.1 The Manufacturing System 53
5.2 Lean Manufacturing and Added Value 55
5.3 Integrating the Effort 56
5.4 The Formal Organisation 60
5.5 Types of Manufacture 63
5.6 Types of Manufacturing Equipment 66
Review Questions 67
Part II Manufacturing Materials 69
6 Materials for Manufacture 71
6.1 Introduction 71
6.2 The Structure of Metals 72
6.3 Plastics 79
6.4 Ceramics 82
6.5 Composites 83
6.6 Properties and Testing of Materials 83
6.7 Conclusion 88
Review Questions 88
7 Materials Production 91
7.1 Introduction 91
7.2 Ferrous Metals Production 91
7.3 Non-Ferrous Metals Production 95
7.4 Forms of Material Supply 97
7.5 The Primary Production of Plastics 98
Review Questions 100
Part III Manufacturing Processes 101
8 Casting 103
8.1 Introduction 103
8.2 Ingot Casting 103
8.3 Continuous Casting 104
8.4 Sand Casting 105
8.5 Centrifugal Casting 107
8.6 Shell Moulding 107
8.7 Full Mould Process 108
8.8 Investment Casting 109
8.9 Die Casting 110
8.10 Defects in Castings 112
8.11 Cleaning of Castings 112
8.12 When to Use Casting 113
Review Questions 113
9 Cutting Processes 115
9.1 Introduction 115
9.2 Sawing and Filing 115
9.3 Basic Principles of Machining 116
9.4 Machine Tools 121
9.5 Other Cutting Processes 129
Review Questions 130
10 Deformation Processes 133
10.1 Introduction 133
Part I Introduction 1
1 Introduction 3
1.1 Wealth and Prosperity 4
1.2 Manufacturing Industry 5
1.3 Manufacturing as a Stimulant 7
1.4 The Supply Chain 8
1.5 Conclusion 9
Review Questions 10
2 Manufacturing History 11
2.1 Toolmaking Humans 11
2.2 The New Stone Age 12
2.3 The Bronze Age 13
2.4 The Iron Age 14
2.5 The Industrial Revolution 16
2.6 The Twentieth Century 21
2.7 The Twenty-First Century 24
Review Questions 25
3 Typical Manufacturing Industries 27
3.1 Introduction 27
3.2 Aerospace Industry 29
3.3 Automotive Industry 30
3.4 Shipbuilding and Marine Engineering 31
3.5 Electronics and Electronic Products 32
3.6 Household Appliances 32
3.7 Pharmaceutical Industry 33
3.8 Food Processing 33
3.9 Beverage Industry 34
3.10 Clothing Industry 34
3.11 Producer Goods 35
3.12 Materials and Chemicals Production 35
Review Questions 36
4 Designing for Manufacture 37
4.1 Introduction 37
4.2 Computer Aided Design, Virtual Reality and Augmented Reality 37
4.3 Design for X 38
4.4 The Product Life Cycle 39
4.5 The Design Process 40
4.6 Identifying the Market Need 41
4.7 The Product Design Specification 41
4.8 Concept Design 43
4.9 Detail Design 43
4.10 Prototyping 44
4.11 Production 44
4.12 Contributors to the Design 44
4.13 Some Principles of Product Design 45
4.14 Standardisation and Modularisation 46
4.15 A Design for Manufacture Example 47
4.16 Conclusion 50
Review Questions 50
5 Manufacturing Concepts 53
5.1 The Manufacturing System 53
5.2 Lean Manufacturing and Added Value 55
5.3 Integrating the Effort 56
5.4 The Formal Organisation 60
5.5 Types of Manufacture 63
5.6 Types of Manufacturing Equipment 66
Review Questions 67
Part II Manufacturing Materials 69
6 Materials for Manufacture 71
6.1 Introduction 71
6.2 The Structure of Metals 72
6.3 Plastics 79
6.4 Ceramics 82
6.5 Composites 83
6.6 Properties and Testing of Materials 83
6.7 Conclusion 88
Review Questions 88
7 Materials Production 91
7.1 Introduction 91
7.2 Ferrous Metals Production 91
7.3 Non-Ferrous Metals Production 95
7.4 Forms of Material Supply 97
7.5 The Primary Production of Plastics 98
Review Questions 100
Part III Manufacturing Processes 101
8 Casting 103
8.1 Introduction 103
8.2 Ingot Casting 103
8.3 Continuous Casting 104
8.4 Sand Casting 105
8.5 Centrifugal Casting 107
8.6 Shell Moulding 107
8.7 Full Mould Process 108
8.8 Investment Casting 109
8.9 Die Casting 110
8.10 Defects in Castings 112
8.11 Cleaning of Castings 112
8.12 When to Use Casting 113
Review Questions 113
9 Cutting Processes 115
9.1 Introduction 115
9.2 Sawing and Filing 115
9.3 Basic Principles of Machining 116
9.4 Machine Tools 121
9.5 Other Cutting Processes 129
Review Questions 130
10 Deformation Processes 133
10.1 Introduction 133