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The book aims at providing the unique information on friction stir welding process. FSW is an outstanding-state method which produces welds of high best in complex-to-weld substances comparable to aluminum, and is quick becoming the approach of alternative for manufacturing lightweight transport structures similar to boats, trains and aero planes. FEA analysis will probably be performed for friction stir welding of aluminum 6061 and aluminum 7475 at unique speeds making use of ANSYS. Coupled field analysis, thermal and structural shall be carried out. A parametric mannequin with the weld plates and reducing tool will likely be achieved in pro/Engineer. The speeds are 750rpm, 560 rpm and 410rpm. The effects of different instrument pin profiles on the friction stir welding will even be viewed for evaluation. Instrument pin profiles are round. In this Book the static evaluation is to assess the deformation, stress and pressure at specific speeds of the reducing device. And thermal evaluation is to examine the warmness flux and temperature distribution. In additional to this the result of these parameters on warmth loss has also been scrutinized which enables in optimizing FSW method.