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This book discusses the work aimed to develop plastic millimeter-wave components, including wave guides, tunable filters, phase shifters and antennas, toward the low-cost, batch fabrication for integrated systems for applications such as all-weather automotive and airplane landing radars. The key micromachining processes developed in this work include micro hot embossing,electroplating, polishing and bonding and as a proof of concept demonstration, micro injection molding of a plastic micro needle is also presented.