Muammer Koc, Tugrul Ozel

Modern Manufacturing Processes

Herausgeber: Koç, Muammer; Özel, Tugrul

• Gebundenes Buch

Produktbeschreibung

Focusing on mechanical-based advanced manufacturing process technologies for materials, Innovations in Manufacturing provides an in-depth understanding of fundamentals on a wide range of state-of-the-art materials manufacturing processes for upper undergraduates, graduate students, and researchers in materials and mechanical engineering. Developed by editors who are known for their solid, coherent presentations, the text covers a wide array of modern manufacturing topics, including advanced, emerging and innovative manufacturing process technologies such as laser-assisted manufacturing, rapid prototyping, thermal-assisted manufacturing, electromagnetic force forming, particulate-based manufacturing, micro-manufacturing, nano-manufacturing, and electronics manufacturing.

Produktdetails

• Verlag: Wiley & Sons
• 1. Auflage
• Seitenzahl: 544
• Erscheinungstermin: 4. September 2019
• Englisch
• Abmessung: 261mm x 182mm x 32mm
• Gewicht: 1323g
• ISBN-13: 9781118071922
• ISBN-10: 1118071921
• Artikelnr.: 36549585

Autorenporträt

MUAMMER KOÇ, PHD, is Professor and Program Coordinator of Sustainable Development Division at College of Science and Engineering, Hamid bin Khalifa University, Qatar. His research interests include nano/micro-scale engineered surfaces, manufacturing system modeling, lightweight materials, product design and development, sustainable energy, and social and organizational efficiency. TUĞRUL ÖZEL, PHD, is the Director of Manufacturing Automation Research Laboratory and Associate Professor in the Department of Industrial and Systems Engineering at Rutgers University, USA. His teaching and research interests include manufacturing processes, modeling and simulation, surface integrity, precision machining, metal additive manufacturing, and laser based materials processing.

Inhaltsangabe

Foreword xvii List of Contributors xix Part I Advanced Forming Processes 1
1 Advances in Stamping 3 Ilyas Kacar and Fahrettin Ozturk 1.1 Introduction
3 References 13 2 Hydroforming 15 C Hartl 2.1 Introduction 15 2.2
Fundamentals 16 2.3 Process Development and Design 33 2.4 Hydroforming
Systems 37 2.5 Concluding Remarks 39 References 40 3 Incremental Sheet
Forming 47 Rogelio Perez-Santiago, Isabel Bagudanch, and Maria Luisa
Garcia-Romeu 3.1 Incremental Sheet Forming: General Overview 47 3.2 ISF
Variants 49 3.3 Process Cycle 51 3.4 Materials 52 3.5 Formability in ISF 52
3.6 ISF Process Parameters 55 3.7 Accuracy 55 3.8 Simulation 57 3.9 Future
Trends in ISF 58 3.10 Case Study 59 3.11 Concluding Remarks 59 References
60 4 Powder Forming 65 Rahmi Unal 4.1 Introduction 65 4.2 Reasons for Using
PM Route 67 4.3 Powder Production 69 4.4 Consolidation Techniques 73 4.5
Sintering 79 4.6 Powder Injection Molding (PIM) 82 4.7 Summary and Future
Work 84 References 85 5 Injection Molding at Multiscales 89 Danyang Zhao,
Minjie Wang, and Donggang Yao 5.1 Introduction 89 5.2 Overview of Injection
Molding 91 5.3 Injection Molding of Precision Parts 105 5.4 Injection
Molding of Thin Wall Parts 109 5.5 Injection Molding of Microstructured
Parts 116 5.6 Injection Molding of Microparts 124 5.7 Simulation of
Injection Molding 127 5.8 Summary and Outlook 131 References 132 6
Manufacturing Techniques of Bulk Metallic Glasses 137 Mustafa Bakkal, Umut
Karaguzel, and Ali T. Kuzu 6.1 Introduction 137 6.2 Mechanical Properties
and Usage of Bulk Metallic Glasses 139 6.3 Rapid Quenching Methods 140 6.4
Water-Quenching Method 141 6.5 Arc Melting Drop/Suction Casting Method 142
6.6 High-Pressure Die Casting Method 143 6.7 Copper Mold Casting Method 144
6.8 Cap Casting Method 144 6.9 Centrifugal Casting Method 145 6.10 Metal
Foaming Method 146 6.11 Concluding Remarks 147 References 147 7
Micromanufacturing 149 Omer N. Cora and Muammer Koc 7.1 Introduction 149
7.2 Classification of Micromanufacturing Processes 150 7.3
Micromanufacturing Processes 154 References 179 Part II Thermal and
Energy-assisted Manufacturing Processes 185 8 Warm Stamping 187 Fahrettin
Ozturk , Serkan Toros, and Ilyas Kacar 8.1 What is Stamping? 187 8.2
Benefits and Usage Areas of Warm Stamping 187 8.3 Warm Stamping and Recent
Developments 188 8.4 Effects of Temperature on Strain Hardening for Warm
Stamping 194 8.5 Interrelation of Temperature and Strain Rate 196 8.6
Effect of Temperature and Deformation on Elasticity Modulus 198 8.7 Effect
of Temperature on Springback 201 8.8 Effect of Temperature on Forming Limit
Diagrams (FLD) 204 8.9 Analyze Techniques on Formability at Warm Stamping
205 8.10 The Effects of Lubrication 215 8.11 Future Directions 215
References 216 9 Warm Hydroforming 219 Muammer Koc, Omer N. Cora, Huseyin
S. Halkac1, and Mevlut Turkoz 9.1 Introduction 219 9.2 Warm Sheet
Hydroforming 220 9.3 Warm Hydromechanical Deep Drawing 230 9.4 Warm Tube
Hydroforming 231 References 237 10 Hot Stamping 239 Fahrettin Ozturk ,
Ilyas Kacar, and Muammer Koc 10.1 Introduction 239 10.2 Process Description
and Motivation 240 10.3 Why Hot Stamping? 241 10.4 Automotive Parts by Hot
Stamping and Potentials 241 10.5 Advantages and Disadvantages 243 10.6
Process Description and Methods 245 10.7 Cooling for Hot Stamping 254 10.8
Process Control 255 10.9 Modeling and Analysis 255 10.10 Design and
Optimization in Hot Stamping 256 10.11 FEA in Hot Stamping 257 10.12
Research and Development Trends and Needs 258 References 262 11 High-Speed
Forming (Electromagnetic, Electrohydraulic, and Explosive Forming) 265 Brad
Kinsey and Yannis Korkolis 11.1 Introduction 265 11.2 Electromagnetic
Forming and Magnetic Pulsed Welding 267 11.3 Electrohydraulic Forming 274
11.4 Explosive Forming 279 11.5 Emerging Technologies 282 11.6 Metrology
and Measurements 284 11.7 Material Characterization 286 11.8 Modeling of
High-Speed Forming Processes 288 11.9 Summary and Future Work 291
References 292 Part III Advanced Material Removal Processes 295 12
High-Speed Machining 297 Elisa Vazquez and Guillem Quintana 12.1 High-Speed
Machining Overview 297 12.2 High-Speed Machining Processes and Capabilities
298 12.3 Machine Tools for High-Speed Machining 298 12.4 Tools for
High-Speed Machining 300 12.5 High-Speed Machining Applications and Future
Trends 305 References 306 13 Hard Machining 309 Durul Ulutan and Turul Ozel
13.1 Introduction 309 13.2 Mechanics of Hard Machining 312 13.3 Cutting
Tools 313 13.4 Surface Quality and Integrity 316 13.5 Summary and
Conclusions 320 References 320 14 Advances in Material Modeling for
Manufacturing Analysis and Simulation (Deformation and Cutting Processes)
323 Elisabetta Ceretti, Claudio Giardini, and Antonio Fiorentino 14.1
Introduction on Material Characterization and Modeling 323 14.2 Material
Models and Applications 324 14.3 Failure Models 327 14.4 Modeling of
Contact, Friction, and Wear 331 References 347 15 Advanced Grinding 351
Taghi Tawakoli and Amir Daneshi 15.1 Introduction 351 15.2 Grinding Wheels
351 15.3 Bond Materials 353 15.4 Grinding Wheel Conditioning 354 15.5
Grinding Force and Energy 363 15.6 Thermal Damages in Grinding 363 15.7
Environmentally Friendly Grinding 364 15.8 High-efficiency Deep Grinding
(HEDG) 367 15.9 Ultrasonic-Assisted Grinding (UAG) 367 15.10
Ultrasonic-Assisted Dressing 371 References 373 16 Electro-Discharge
Machining (EDM) 377 Muhammad P. Jahan 16.1 Introduction 377 16.2 Principle
of the EDM Process 378 16.3 EDM System Components 379 16.4 Analysis of the
Pulses Used in the EDM Process 383 16.5 Brief Overview of the EDM
Parameters 384 16.6 EDM Variants: Working Principles and Application
Examples 385 16.7 Examples of Research Advances in EDM and Micro-EDM 393
16.8 Research Focus Toward Micro- and Nano-EDM 402 16.9 Summary 403
References 404 17 MicroMilling Operations 411 Simon S. Park, Martin B.G.
Jun, and Gerardo Garcia 17.1 Introduction 411 17.2 Machine Tools for
Micromilling 413 17.3 Micromilling Forces 420 17.4 Tool Tip Dynamics 427
17.5 Summary 430 References 431 18 Laser Machining 427 Dani Teixidor, Ines
Ferrer, Luis Criales, and Turul Ozel 18.1 Introduction 435 18.2
Laser-Material Interaction 437 18.3 Laser Processing of Materials 438 18.4
Laser-Processing Parameters 442 18.5 Laser Drilling 445 18.6 Laser Cutting
448 18.7 Laser Milling 450 18.8 Concluding Remarks 452 References 453 19
Laser-assisted Machining Operations 459 Eneko Ukar, Ivan Tabernero, Silvia
Martinez, Aitzol Lamikiz, and Asier Fernandez 19.1 Introduction 459 19.2
Heat-assisted Processes 460 19.3 Analysis of LAM Processes 470 19.4
Laser-assisted Applications 474 19.5 Conclusions 477 References 478 20
Selective Laser Sintering 481 Jordi Delgado, Lidia Sereno, Karla Monroy,
and Joaquim Ciurana 20.1 General Overview 481 20.2 Mechanisms 483 20.3
Process Parameters 486 20.4 Materials 490 20.5 Capabilities and Limitations
494 References 496 Index 501