Energy is one of the key important input factor in the foundry industries require new combustion concept for effective utilization of the fuel with controlled emission. Foundry technology mainly requires furnace for melting the metal to be casted. Melting energy and pollution are the most important factors while using furnace for melting. The main problem of the furnace was observed in consistent efficiency. Hence, the existing furnace needs to optimize for effective utilization of fuel, melting time, environmental pollution and reduction in safety hazards while melting.