Now a days MIG welding play very important role in industries for making joint more powerful.metal arc welding is a fusion welding process having more importance in industry. This study aims to examine the interaction between process parameters and tensile strength. In this process proper selection of input welding parameters is necessary in order to optimize fillet welded structure and subsequently increase the productivity of the process. In order to obtain a good quality weld, it is therefore, necessary to control the input welding parameters For this, not only linear and the curvilinear equations were developed to predict bead geometry, but also interactions between process parameters and bead geometry were analysed through sensitivity analysis. One of the important welding output parameters in this process is tensile strength affecting the quality and productivity of weldment. In this research paper using Taguchi's method of design of experiments a mathematical model was developed using parameters such as, wire feed rate (W), welding voltage (V), welding current. After collecting data, signal-to-noise ratios (S/N) were calculated and used in order to obtain the optimum levels