Gary Prager

Practical Pharmaceutical Engineering

• Gebundenes Buch

Produktbeschreibung

This book provides professionals in the pharmaceutical industries a basic understanding of the key elements of pharmaceutical and biotech manufacturing and design. The emphasis is to prepare or reinforce skills required for personnel to knowledgeably deal with projects and programs often performed by consulting firms, engineering firms, and/or consultants. It provides important information on pharmaceutical operation issues required for meeting regulatory guidelines, plant support design, and project engineering specifics, as well as HVAC systems, water systems, electric systems, and quality assurance. Individuals employed by pharmaceutical, bio-tech, engineering firms, and consulting firms will need this resource.

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Produktdetails

• Verlag: Wiley & Sons
• 1. Auflage
• Seitenzahl: 576
• Erscheinungstermin: 17. Februar 2014
• Englisch
• Abmessung: 262mm x 188mm x 35mm
• Gewicht: 1339g
• ISBN-13: 9780470410325
• ISBN-10: 0470410329
• Artikelnr.: 28240803

Autorenporträt

GARY PRAGER has a bachelor's degree in chemical engineering and a master's degree in nuclear engineering from the University of New Mexico. He is a Fellow of the American Institute of Chemical Engineers (AIChE). His pharmaceutical experience includes employment with Wyeth Pharmaceuticals, Fisher Scientific, and Skanska USA. Mr. Prager also has significant nuclear engineering and environmental engineering experience with firms such as PSE&G, the Graver Company, SAIC and Kaiser Engineers. He is also the Director of the Pharmaceutical Engineering Workshop presented at the New Jersey Institute of Technology and AIChE National Meetings in Salt Lake City and Philadelphia.

Inhaltsangabe

Preface xiii 1 US Regulations for the Pharmaceutical Industries 1 1.1
Introduction 1 1.2 The FDA: Formation of a Regulatory Agency 2 1.3 FDA's
Seven Program Centers and Their Responsibility 6 1.3.1 Center for Biologics
Evaluation and Research 6 1.3.2 Center for Drug Evaluation and Research 6
1.3.3 Center for Devices and Radiological Health 6 1.3.4 Center for Food
Safety and Applied Nutrition 6 1.3.5 Center for Veterinary Medicine 6 1.3.6
Office of Combinational Products 6 1.3.7 Office of Regulatory Affairs 7 1.4
New Drug Development 7 1.4.1 Discovery 7 1.4.2 Investigational New Drug
Application 8 1.4.3 Preclinical Studies (Animal) 9 1.4.4 Clinical Studies
10 1.5 Commercializing the New Drug 16 1.5.1 New Drug Application 17 1.6
Harmonization 23 1.6.1 Common Technical Document 23 1.7 Review Process of
US NDA 25 1.8 Current Good Manufacturing Practice in Manufacturing,
Processing, Packing, or Holding of Drugs 27 1.8.1 Organization and
Personnel 27 1.8.2 Building and Facilities 28 1.8.3 Equipment 28 1.8.4
Control of Components and Drug Product Containers and Closures 29 1.8.5
Production and Process Controls 29 1.8.6 Packaging and Labeling Control 30
1.8.7 Holding and Distribution 31 1.8.8 Laboratory Controls 31 1.8.9
Records and Reports 32 1.8.10 Returned and Salvaged Drug Products 33 1.8.11
Other 33 1.9 Compliance 34 1.9.1 Quality System 35 1.9.2 Facilities and
Equipment System 35 1.9.3 Materials System 36 1.9.4 Production System 36
1.9.5 Packaging and Labeling System 36 1.9.6 Laboratory Control System 36
1.10 Electronic Records and Electronic Signatures 37 1.10.1 Electronic
Records 37 1.10.2 Electronic Signatures 38 1.11 Employee Safety 38 1.11.1
Process Safety Information 39 1.11.2 Process Hazard Analysis 40 1.11.3
Operating Procedures 41 1.11.4 Training 41 1.11.5 New Facility Startup 41
1.11.6 Mechanical Integrity 42 1.11.7 Hot Work Permit 42 1.11.8 Management
of Change 42 1.11.9 Incident Investigation 43 1.11.10 Emergency Planning
and Response 43 1.11.11 Compliance Audits 43 1.12 US EPA 43 1.12.1 Clean
Air Act 44 1.12.2 Safe Drinking Water Act 45 1.12.3 Resource Conservation
and Recovery Act 46 1.12.4 Emergency Planning and Community Right-to-Know
Act 47 1.12.5 Clean Water Act 48 1.13 Process Analytical Technology 49
1.13.1 Process Understanding 49 1.13.2 Principles and Tools 50 1.13.3
Strategy for Implementation 51 1.14 Conclusion 51 References 51 Further
Reading 52 2 Pharmaceutical Water Systems 53 2.1 Pharmaceutical Water
Systems Basics 53 2.1.1 Fundamentals of Fluid Mechanics for Pharmaceutical
Water Systems 58 2.2 Pharmaceutical Water Equipment 77 2.2.1 Centrifugal
Pumps 77 2.2.2 Centrifugal Pump Installation Considerations 81 2.3
Thermodynamics Interlude 82 2.4 Heat Transfer for Pharmaceutical Water
Production 90 2.5 Evaporation 109 2.6 Ion Exchange Systems 115 2.7 Reverse
Osmosis 116 2.7.1 Principles of Reverse Osmosis 118 2.7.2 Reverse Osmosis
Installation and Operational Costs 121 2.7.3 Reverse Osmosis Design Hint
122 2.8 cGMP Design and Facility Maintenance Considerations for
Pharmaceutical Water Systems 122 References 128 Further Reading 129 3
Heating, Ventilating, and Air Conditioning 131 3.1 Fundamentals of HVAC
Electrical Systems 132 3.1.1 Electric Motors 133 3.1.2 Motor Plate and
Associated Data 134 3.2 Design Considerations 140 3.2.1 Weather Data 143
3.2.2 Temperature and Humidity 143 3.2.3 Ventilation 147 3.2.4 Air
Filtration 149 3.2.5 Internal Loads 150 3.2.6 Air Distribution 150 3.2.7
Room Pressurization 151 3.2.8 Sound and Acoustic Criteria 152 3.2.9
Building Control Systems 158 3.3 Cleanrooms 158 3.3.1 Cleanroom Design
Fundamentals 158 3.3.2 Cleanroom Monitoring, Maintenance, and Design
Considerations for USP and USP Facilities 169 References 172 Further
Reading 172 4 Pressure Vessels, Reactors, and Fermentors 175 4.1
Introduction 175 4.1.1 Pressure Vessels 175 4.1.2 Basics of Pressure Vessel
Design and Specifications 178 4.1.3 Pharmaceutical Reactors 188 4.1.4
Kinetics and Reactor Fundamentals 188 4.1.5 Bioreactor Principles 197 4.1.6
Fermentor Principles 209 4.1.7 Heat Transfer Aspects of Fermentors 211
4.1.8 Bioreactor and Fermentor Design, Maintenance, Operating, and cGMP
Considerations 214 4.2 Safety Relief Valves and Rupture Discs 219 4.2.1
Safety Relief Devices, Definition of Terms 219 4.2.2 Relief Valve Design
and Specifications 223 4.2.3 Requirements and Capacity 223 References 237
Further Reading 238 5 Reliability, Availability, and Maintainability 239
5.1 Introduction to RAM 239 5.2 The Role of Reliability 240 5.3 The Role of
Maintainability 247 5.4 The Preventive Maintenance Program 252 5.4.1 System
Replacement Considerations 253 5.5 Human Factors 254 5.6 The Role of
Availability 259 5.7 Basic Mathematics for Reliability, Availability, and
Maintainability 259 5.8 Series and Parallel Configurations 271 5.9 Spares
and Replacement Parts 271 References 276 Further Reading 277 6 Parenteral
Operations 279 6.1 Introduction 279 6.2 Parenteral Definitions,
Regulations, and Guidelines 280 6.2.1 Nomenclature and Definitions 280 6.3
Lyophilization 282 6.3.1 Background 282 6.3.2 Lyophilization Glossary 283
6.3.3 Lyophilizer Design and Operation 284 6.4 Lyophilizer Maintenance
Issues 294 6.4.1 Maintenance Systems Analysis 294 References 296 Further
Reading 296 7 Tableting Technology 299 7.1 Introduction 299 7.2 The Role of
the FDA in the Manufacturing, Processing, Packing, and Holding of Drugs:
The Relationship Between Regulations and Pharmaceutical Engineering 300 7.3
Tablet Blending Operations 304 7.3.1 Dry Granulation 305 7.3.2 Wet
Granulation 320 7.4 Tableting Operations 322 7.4.1 Tablet Manufacturing 324
7.4.2 Tablet Press Maintenance 329 7.5 Coating 330 7.5.1 Tablet Coating 330
7.5.2 Tablet Coater Maintenance 331 7.6 Capsules 333 7.6.1 Capsule
Fundamentals 334 7.6.2 Capsule Materials and Manufacturing 334 References
337 Further Reading 338 8 Corrosion and Passivation in Pharmaceutical
Operations 339 8.1 Corrosion 339 8.2 Corrosion and Corrosion Protection in
Pharmaceutical Operations 339 8.2.1 Definition of Corrosion 343 8.2.2
Corrosion Fundamentals 343 8.3 General Corrosion Protection in
Pharmaceutical Operations 344 8.3.1 Electrochemical Action 344 8.3.2
Environmental Characteristics and Corrosion 349 8.3.3 Properties of Metals
that Influence Corrosion 350 8.3.4 Effects of Fabrication and Assembly on
Corrosion 350 8.3.5 Protective Films and Corrosion 352 8.3.6 Corrosion
Activity in Solutions 352 8.3.7 Types of Corrosion 354 8.4 Corrosion-
Resistant Metals and Alloys 365 8.4.1 Iron Alloys 366 8.4.2 Aluminum and
Aluminum Alloys 367 8.5 Passivation and Rouging 368 8.5.1 Passivation 368
8.5.2 Rouging 369 8.6 General Corrosion Protective Measures 370 8.6.1
General Design Considerations for Corrosion Prevention 370 8.7 Pourbaix
Diagrams 374 References 377 Further Reading 378 9 Pharmaceutical Materials
of Construction 379 9.1 Introduction 379 9.2 Materials Selection and
Performance Requirements 379 9.2.1 Introduction of Polymeric Materials for
Single Use Systems 380 9.3 Advantages and Disadvantages of Stainless Steels
and Polymers for cGMP and Non-cGMP Pharmaceutical Applications 381 9.4
Disposal of Single Use Components 382 9.5 Performance Considerations for
Pharmaceutical Materials of Construction 392 9.5.1 Stainless Steels 392
9.5.2 Copper and Copper Alloys 394 9.5.3 Carbon Steels and Alloy Steels 396
9.5.4 Polymeric Materials: Overview 399 9.5.5 Preventing Pharmaceutical
Materials Component Materials Failures 402 9.6 Practical Piping
Calculations 403 References 408 Further Reading 409 10 Commissioning and
Validation 411 10.1 Introduction to Commissioning and Validation 411 10.1.1
Introduction to Construction Specifications 411 10.2 Commissioning 416
10.2.1 Description of Tasks 419 10.2.2 Commissioning Costs 425 10.3
Validation 425 10.4 Process Validation 459 10.5 Electronic Records and
Electronic Signatures 484 10.5.1 Application of Risk Assessment Methods to
Outsourcing 491 10.5.2 Validation Costs 492 10.6 Comparison Between
Commissioning and Validation 493 References 493 Further Reading 493 11
Topics and Concepts Relating to Pharmaceutical Engineering 495 11.1
Preliminary Concepts 495 11.1.1 Basic Statistical Concepts and
Computational Techniques 495 11.2 Introduction to Six Sigma 508 11.2.1 Six
Sigma Organization and Background 508 11.2.2 DMAIC: The Basic Six Sigma
Acronym 514 11.2.3 Define 514 11.2.4 Measure 516 11.2.5 Analyze 519 11.2.6
Improve 520 11.2.7 Control 523 11.2.8 Lean Six Sigma 524 11.3 Process
Analytical Technology 530 11.4 Quality by Design 537 References 540 Further
Reading 540 Index 543