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Adhesive Bonding in Five Steps Adhesive bonding is a low-heat joining technique and capable of joining virtually all technically usable materials together in a two-dimensional manner. The bond created by an adhesive is built up very gently, since the bonding process requires neither high heat - as with welding or soldering - nor structurally weakening holes - as with riveting or screwing. Since the bond is usually applied over a large area, it also ensures a relatively uniform stress distribution in the component. Using a clearly structured 5-step management system, this book provides…mehr
Adhesive bonding is a low-heat joining technique and capable of joining virtually all technically usable materials together in a two-dimensional manner. The bond created by an adhesive is built up very gently, since the bonding process requires neither high heat - as with welding or soldering - nor structurally weakening holes - as with riveting or screwing. Since the bond is usually applied over a large area, it also ensures a relatively uniform stress distribution in the component.
Using a clearly structured 5-step management system, this book provides detailed instructions for the steps required to set up a stable process for producing a safe and high-quality bonded component. The focus is on the treatment of the material surfaces to be bonded, the selection of suitable adhesives, the dimensioning of the bond, and the process steps for metering/mixing and curing the adhesives.
The user is thus presented with sustainable materials as well as modern bonding processes. Here, the special focus is on the suitable methods for surface treatment of the substrates, the adhesives to be used and the processing methods to be employed relevant for the manufacture of bonded components in industry and trade.
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Autorenporträt
Dr. Jürgen Klingen studied chemistry at the University of Duisburg/Germany, and received his doctorate from Prof. Robert Gillard at the University of Wales (Department Applied Chemistry) in the field of crosslinking of polyisoprene-based adhesives. For more than 35 years he held various positions in research, development and application engineering for the company 3M Deutschland GmbH, one year in corporate research in St. Paul/Minnesota, USA, where he worked on new high-performance adhesive systems for the European market. He received the 3M Corporate Circle of Technical Excellence Award for his research in this area. From 1996 to 2017, Dr. Klingen headed 3M's European Corporate Materials and Process Laboratory in Neuss, Germany, where he was responsible for technology development of new adhesives, tapes, films, coatings and polymer processing for Europe. Since the end of 2017, he has been working as a consultant for the development of bonding processes in industry and trade. Dr. Klingen is co-author of two technical books and sole author of one technical book as well as holder of several patents in the field of adhesive bonding technology.
Inhaltsangabe
INTRODUCTION The Art of Adhesive Bonding Adhesives Adhesive Bonds Adhesive Bonding in Industry and Craft An Example for Adhesive Bonding in Nature
HISTORY OF ADHESIVE BONDING TECHNOLOGY First Adhesives Adhesive Bonding Technology 1845-1930 Adhesive Bonding Technology 1930-1960 Adhesive Bonding Technology from 1960 until Today
WETTING, ADHESION AND COHESION Introduction Wetting of Surfaces Adhesion to Surfaces Cohesion of Adhesive Layers
ADHESIVE BONDING IN INDUSTRY AND CRAFT Introduction The Performance of Standard Adhesives Today Advantages and Disadvantages of Adhesive Bonding Structural and Elastic Bonding Selected Adhesive Systems used in Industry and Craft
THE 5 STEPS FOR ACHIEVING SAFE AND HIGH-QUALITY ADHESIVE BONDS Requirements for the Special Process Quality Standards the 5-Step Project Management System Gate Reviews Quality Requirements According to DIN 2304
PLANNING - PREPARING THE PLAN AND THE PROJECT CONTRACT Introduction The Project Plan and Contract Roles of Project-Relevant People
CONCEPT - SUBSTRATES, THEIR SURFACES AND THEIR TREATMENT Introduction Substrates and their Surfaces Surface Cleaning and Treatment
CONCEPT - ADHESIVES, THEIR SELECTION AND DEFINITION OF CONCEPTS Introduction Adhesives in Industry and Craft Adhesive Bonding on Metal. Plastic, Glass and Wood Surfaces Loads on Adhesive Bonds Adhesive Specification Definition of Concepts
FEASIBILITY - DEMONSTRATING FEASIBILITY AND VALIDATION OF THE PREFERRED CONCEPT Introduction Production of Bonded Joints in the Laboratory Test Methods for Adhesive Bonds Properties of Adhesive Bonds Designing Adhesive Bonds
DEVELOPMENT - ESTABLISHING A ROBUST MANUFACTURING PROCESS READY FOR PRODUCTION Introduction Adhesive Bonding Manufacturing Process Processes for Adhesion Build-Up Processes for Cohesion Build-Up
START OF PRODUCTION
CONTEMPORARY ADHESIVE BONDING APPLICATIONS Introduction Adhesive Bonding in Lightweight Construction The Role of Adhesives in Modern Facade Construction Adhesive Bonding on Low-Energy Plastics Applications with Structural 2K Adhesives Inductively Curing Adhesives Adhesive Bonding with High-Performance Acrylic Foam Tapes Closing Wounds with Hot Melt Adhesives
INTRODUCTION The Art of Adhesive Bonding Adhesives Adhesive Bonds Adhesive Bonding in Industry and Craft An Example for Adhesive Bonding in Nature
HISTORY OF ADHESIVE BONDING TECHNOLOGY First Adhesives Adhesive Bonding Technology 1845-1930 Adhesive Bonding Technology 1930-1960 Adhesive Bonding Technology from 1960 until Today
WETTING, ADHESION AND COHESION Introduction Wetting of Surfaces Adhesion to Surfaces Cohesion of Adhesive Layers
ADHESIVE BONDING IN INDUSTRY AND CRAFT Introduction The Performance of Standard Adhesives Today Advantages and Disadvantages of Adhesive Bonding Structural and Elastic Bonding Selected Adhesive Systems used in Industry and Craft
THE 5 STEPS FOR ACHIEVING SAFE AND HIGH-QUALITY ADHESIVE BONDS Requirements for the Special Process Quality Standards the 5-Step Project Management System Gate Reviews Quality Requirements According to DIN 2304
PLANNING - PREPARING THE PLAN AND THE PROJECT CONTRACT Introduction The Project Plan and Contract Roles of Project-Relevant People
CONCEPT - SUBSTRATES, THEIR SURFACES AND THEIR TREATMENT Introduction Substrates and their Surfaces Surface Cleaning and Treatment
CONCEPT - ADHESIVES, THEIR SELECTION AND DEFINITION OF CONCEPTS Introduction Adhesives in Industry and Craft Adhesive Bonding on Metal. Plastic, Glass and Wood Surfaces Loads on Adhesive Bonds Adhesive Specification Definition of Concepts
FEASIBILITY - DEMONSTRATING FEASIBILITY AND VALIDATION OF THE PREFERRED CONCEPT Introduction Production of Bonded Joints in the Laboratory Test Methods for Adhesive Bonds Properties of Adhesive Bonds Designing Adhesive Bonds
DEVELOPMENT - ESTABLISHING A ROBUST MANUFACTURING PROCESS READY FOR PRODUCTION Introduction Adhesive Bonding Manufacturing Process Processes for Adhesion Build-Up Processes for Cohesion Build-Up
START OF PRODUCTION
CONTEMPORARY ADHESIVE BONDING APPLICATIONS Introduction Adhesive Bonding in Lightweight Construction The Role of Adhesives in Modern Facade Construction Adhesive Bonding on Low-Energy Plastics Applications with Structural 2K Adhesives Inductively Curing Adhesives Adhesive Bonding with High-Performance Acrylic Foam Tapes Closing Wounds with Hot Melt Adhesives
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