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A guide to the development and manufacturing of pharmaceutical products written for professionals in the industry, revised second edition The revised and updated second edition of Chemical Engineering in the Pharmaceutical Industry is a practical book that highlights chemistry and chemical engineering. The book's regulatory quality strategies target the development and manufacturing of pharmaceutically active ingredients of pharmaceutical products. The expanded second edition contains revised content with many new case studies and additional example calculations that are of interest to…mehr
A guide to the development and manufacturing of pharmaceutical products written for professionals in the industry, revised second edition The revised and updated second edition of Chemical Engineering in the Pharmaceutical Industry is a practical book that highlights chemistry and chemical engineering. The book's regulatory quality strategies target the development and manufacturing of pharmaceutically active ingredients of pharmaceutical products. The expanded second edition contains revised content with many new case studies and additional example calculations that are of interest to chemical engineers. The 2nd Edition is divided into two separate books: 1) Active Pharmaceutical Ingredients (API's) and 2) Drug Product Design, Development and Modeling. The active pharmaceutical ingredients book puts the focus on the chemistry, chemical engineering, and unit operations specific to development and manufacturing of the active ingredients of the pharmaceutical product. The drug substance operations section includes information on chemical reactions, mixing, distillations, extractions, crystallizations, filtration, drying, and wet and dry milling. In addition, the book includes many applications of process modeling and modern software tools that are geared toward batch-scale and continuous drug substance pharmaceutical operations. This updated second edition: * Contains 30new chapters or revised chapters specific to API, covering topics including: manufacturing quality by design, computational approaches, continuous manufacturing, crystallization and final form, process safety * Expanded topics of scale-up, continuous processing, applications of thermodynamics and thermodynamic modeling, filtration and drying * Presents updated and expanded example calculations * Includes contributions from noted experts in the field Written for pharmaceutical engineers, chemical engineers, undergraduate and graduate students, and professionals in the field of pharmaceutical sciences and manufacturing, the second edition of Chemical Engineering in the Pharmaceutical Industryf ocuses on the development and chemical engineering as well as operations specific to the design, formulation, and manufacture of drug substance and products.
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Autorenporträt
David J. am Ende, PhD, is President of Nalas Engineering Services, Inc. Previously, he was a Research Fellow at Pfizer Inc. in Chemical Research & Development. He has over 25 years's experience in chemical and pharmaceutical process development. Mary T. am Ende, PhD, is Vice President of Process Development at Lyndra Therapeutics, Inc. Previously, she was a Research Fellow at Pfizer, Inc. in Drug Product Design. She has over 25 years' experience in drug product formulation, process development and computational modeling.
Inhaltsangabe
List of Contributors xi
Preface xv
Unit Conversions xvii
Part I Introduction 1
1 Chemical Engineering in the Pharmaceutical Industry: An Introduction 3 David J. am Ende and Mary T. am Ende
2 Current Challenges and Opportunities in the Pharmaceutical Industry 19 Joseph L. Kukura and Michael P. Thien
Part II Mass and Energy Balances 27
3 Process Safety and Reaction Hazard Assessment 29 Wim Dermaut
4 Calorimetric Approaches to Characterizing Undesired Reactions 61 Megan Roth and Tom Vickery
5 Case Study of a Borane-THF Explosion 91 David J. am Ende and Richard M. Davis
6 Analytical Aspects for Determination of Mass Balances 115 Matthew Jorgensen
7 Quantitative Applications of NMR Spectroscopy 133 Brian L. Marquez and R. Thomas Williamson
Part III Reaction Kinetics and Mixing Processes 151
8 Reaction Kinetics and Characterization 153 Utpal K. Singh, Brandon J. Reizman, Shujauddin M. Changi, Justin L. Burt, and Chuck Orella
9 Understanding Fundamental Processes in Catalytic Hydrogenation Reactions 191 Yongkui Sun and Carl LeBlond
10 Characterization and First Principles Prediction of API Unit Operations 203 Joe Hannon
11 Scale-Up of Mass Transfer-Limited Reactions: Fundamentals and a Case Study 227 Ayman Allian and Seth Huggins
12 Scale-Up of Mixing Processes: A Primer 241 Francis X. McConville and Stephen B. Kessler
13 Stirred Vessels: Computational Modeling of Multiphase Flows and Mixing 261 Avinash R. Khopkar and Vivek V. Ranade
Part IV Continuous Processing 319
14 Process Development and Case Studies of Continuous Reactor Systems for Production of API and Pharmaceutical Intermediates 321 Thomas L. LaPorte, Chenchi Wang, and G. Scott Jones
15 Development and Application of Continuous Processes for the Intermediates and Active Pharmaceutical Ingredients 341 Flavien Susanne
16 Design and Selection of Continuous Reactors for Pharmaceutical Manufacturing 367 Martin D. Johnson, Scott A. May, Michael E. Kopach, Jennifer McClary Groh, Timothy Braden, Vaidyaraman Shankarraman, and Jeremy Miles Merritt
Part V Biologics 387
17 Chemical Engineering Principles in Biologics: Unique Challenges and Applications 389 Sourav Kundu, Vivek Bhatnagar, Naveen Pathak, and Cenk Undey
Part VI Thermodynamics 417
18 Applications of Thermodynamics Toward Pharmaceutical Problem Solving 419 Ahmad Y. Sheikh, Alessandra Mattei, Raimundo Ho, Moiz Diwan, Thomas Borchardt, Gerald Danzer, Nadine Ding, and Xinmin (Sam) Xu
19 A General Framework for Solid-Liquid Equilibria in Pharmaceutical Systems 439 Thomas Lafitte, Vasileios Papaioannou, Simon Dufal, and Constantinos C. Pantelides
20 Drug Solubility, Reaction Thermodynamics, and Co-Crystal Screening 467 Karin Wichmann, Christoph Loschen, and Andreas Klamt
21 Thermodynamic Modeling of Aqueous and Mixed Solvent Electrolyte Systems 493 Benjamin Caudle, Toni E. Kirkes, Cheng-Hsiu Yu, and Chau-Chyun Chen
22 Thermodynamics and Relative Solubility Prediction of Polymorphic Systems 505 Yuriy A. Abramov and Klimentina Pencheva
23 Toward a Rational Solvent Selection for Conformational Polymorph Screening 519 Yuriy A. Abramov, Mark Zell, and Joseph F. Krzyzaniak
Part VII Crystallization and Final Form 533
24 Crystallization Design and Scale-Up 535 James Wertman, Robert McKeown, Lotfi Derdour, and Philip Dell'Orco
25 Introduction to Chiral Crystallization in Pharmaceutical Development and Manufacturing 569 Jose E. Tabora, Shawn Brueggemeier, Michael Lovette, and Jason Sweeney
1 Chemical Engineering in the Pharmaceutical Industry: An Introduction 3 David J. am Ende and Mary T. am Ende
2 Current Challenges and Opportunities in the Pharmaceutical Industry 19 Joseph L. Kukura and Michael P. Thien
Part II Mass and Energy Balances 27
3 Process Safety and Reaction Hazard Assessment 29 Wim Dermaut
4 Calorimetric Approaches to Characterizing Undesired Reactions 61 Megan Roth and Tom Vickery
5 Case Study of a Borane-THF Explosion 91 David J. am Ende and Richard M. Davis
6 Analytical Aspects for Determination of Mass Balances 115 Matthew Jorgensen
7 Quantitative Applications of NMR Spectroscopy 133 Brian L. Marquez and R. Thomas Williamson
Part III Reaction Kinetics and Mixing Processes 151
8 Reaction Kinetics and Characterization 153 Utpal K. Singh, Brandon J. Reizman, Shujauddin M. Changi, Justin L. Burt, and Chuck Orella
9 Understanding Fundamental Processes in Catalytic Hydrogenation Reactions 191 Yongkui Sun and Carl LeBlond
10 Characterization and First Principles Prediction of API Unit Operations 203 Joe Hannon
11 Scale-Up of Mass Transfer-Limited Reactions: Fundamentals and a Case Study 227 Ayman Allian and Seth Huggins
12 Scale-Up of Mixing Processes: A Primer 241 Francis X. McConville and Stephen B. Kessler
13 Stirred Vessels: Computational Modeling of Multiphase Flows and Mixing 261 Avinash R. Khopkar and Vivek V. Ranade
Part IV Continuous Processing 319
14 Process Development and Case Studies of Continuous Reactor Systems for Production of API and Pharmaceutical Intermediates 321 Thomas L. LaPorte, Chenchi Wang, and G. Scott Jones
15 Development and Application of Continuous Processes for the Intermediates and Active Pharmaceutical Ingredients 341 Flavien Susanne
16 Design and Selection of Continuous Reactors for Pharmaceutical Manufacturing 367 Martin D. Johnson, Scott A. May, Michael E. Kopach, Jennifer McClary Groh, Timothy Braden, Vaidyaraman Shankarraman, and Jeremy Miles Merritt
Part V Biologics 387
17 Chemical Engineering Principles in Biologics: Unique Challenges and Applications 389 Sourav Kundu, Vivek Bhatnagar, Naveen Pathak, and Cenk Undey
Part VI Thermodynamics 417
18 Applications of Thermodynamics Toward Pharmaceutical Problem Solving 419 Ahmad Y. Sheikh, Alessandra Mattei, Raimundo Ho, Moiz Diwan, Thomas Borchardt, Gerald Danzer, Nadine Ding, and Xinmin (Sam) Xu
19 A General Framework for Solid-Liquid Equilibria in Pharmaceutical Systems 439 Thomas Lafitte, Vasileios Papaioannou, Simon Dufal, and Constantinos C. Pantelides
20 Drug Solubility, Reaction Thermodynamics, and Co-Crystal Screening 467 Karin Wichmann, Christoph Loschen, and Andreas Klamt
21 Thermodynamic Modeling of Aqueous and Mixed Solvent Electrolyte Systems 493 Benjamin Caudle, Toni E. Kirkes, Cheng-Hsiu Yu, and Chau-Chyun Chen
22 Thermodynamics and Relative Solubility Prediction of Polymorphic Systems 505 Yuriy A. Abramov and Klimentina Pencheva
23 Toward a Rational Solvent Selection for Conformational Polymorph Screening 519 Yuriy A. Abramov, Mark Zell, and Joseph F. Krzyzaniak
Part VII Crystallization and Final Form 533
24 Crystallization Design and Scale-Up 535 James Wertman, Robert McKeown, Lotfi Derdour, and Philip Dell'Orco
25 Introduction to Chiral Crystallization in Pharmaceutical Development and Manufacturing 569 Jose E. Tabora, Shawn Brueggemeier, Michael Lovette, and Jason Sweeney
26 Measurement of Solubility
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