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Provides a unique overview of energy management for the process industries Provides an overall approach to energy management and places the technical issues that drive energy efficiency in context | Combines the perspectives of freewheeling consultants and corporate insiders | In two sections, the book provides the organizational framework (Section 1) within which the technical aspects of energy management, described in Section 2, can be most effectively executed | Includes success stories from three very different companies that have achieved excellence in their energy management efforts…mehr
Provides a unique overview of energy management for the process industries
Provides an overall approach to energy management and places the technical issues that drive energy efficiency in context
Combines the perspectives of freewheeling consultants and corporate insiders
In two sections, the book provides the organizational framework (Section 1) within which the technical aspects of energy management, described in Section 2, can be most effectively executed
Includes success stories from three very different companies that have achieved excellence in their energy management efforts
Covers energy management, including the role of the energy manager, designing and implementing energy management programs, energy benchmarking, reporting, and energy management systems
Technical topics cover efficiency improvement opportunities in a wide range of utility systems and process equipment types, as well as techniques to improve process design and operation
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Alan P. Rossiter is President of Rossiter & Associates, a process improvement consulting company specializing in industrial energy efficiency. Clients include ExxonMobil, Natural Resources Canada, Syncrude Canada, ConocoPhillips, Sasol, LyondellBasell,Valero, and Hess. He has more than 30 years of process engineering and management experience and more than 60 publications including three books. He has a PhD in chemical engineering from the University of Cambridge, is a chartered engineer (UK) and a registered professional engineer (Texas), and was the 2010 Chair of the South Texas Section of the AIChE.
Beth P. Jones was for several years the worldwide energy manager for LyondellBasell Industries, after positions in process engineering management and optimization. She retired in 2013 to enjoy new expat adventures and then an invitation to work on this book, her first, with Alan. She has a BS in Chemical Engineering from Oklahoma State University and is a Certified Energy Manager.
Inhaltsangabe
Foreword ix by The Honorable Charles D. McConnell
Preface xi
Acknowledgments xv
Contributors xvii
Units of Measure xix
Section 1 Energy Management Programs 1
1 Energy Management in Practice 3 Beth P. Jones
2 The Dow chemical Company: Energy Management Case Study 25 Joe A. Almaguer
3 Eastman Chemical’s Energy Management Program: When Good is Not Enough 37 Sharon L. Nolen
4 General Mills’ Energy Management Success Story 48 Graham Thorsteinson
5 Energy Benchmarking 56 Mark Eggleston
6 Energy Management Standards 66 Kathey Ferland, Paul E. Scheihing, and Graziella F. Siciliano
7 Protecting The Environment and Influencing Energy Performance Within Process Industries 81 Elizabeth Dutrow
Section 2 Energy Management Technologies 93
8 The Technologies of Industrial Energy Efficiency 95 Alan P. Rossiter
Equipment 105
9 Energy Efficiency in Furnaces and Boilers 107 Bala S. Devakottai
10 Enhanced Heat Transfer and Energy Efficiency 128 Thomas Lestina
11 Heat Exchanger Cleaning Methods 139 Joe L. Davis
12 Monitoring of Heat Exchanger Fouling and Cleaning Analysis 143 Bruce L. Pretty and Celestina (Tina) Akinradewo
13 Successful Implementation of a Sustainable Steam Trap Management Program 164 Jonathan P. Walter and James R. Risko
14 Managing Steam Leaks 179 Alan P. Rossiter
15 Rotating Equipment: Centrifugal Pumps and Fans 186 Glenn T. Cunningham
16 Industrial Insulation 207 Mike Carlson
Utility Systems 217
17 Heat, Power, and The Price of Steam 219 Alan P. Rossiter and Joe L. Davis
18 Balancing Steam Headers and Managing Steam/Power System Operations 230 Alan P. Rossiter and Ven V. Venkatesan
19 Real-Time Optimization of Steam and Power Systems 242 R. Tyler Reitmeier
20 Fuel Gas Management and Energy Efficiency in Oil Refineries 251 Joe L. Davis
21 Refrigeration, Chillers, and Cooling water 260 William (Bill) Turpish
22 Compressed Air System Efficiency 277 Joe Ghislain
23 Lighting Systems 290 Bruce Bremer
24 Heating, Ventilation, and Air-Conditioning Systems 300 Bruce Bremer
Process 311
25 Identifying Process Improvements For Energy Efficiency 313 Alan P. Rossiter and Joe L. Davis
26 Pinch Analysis and Process Heat Integration 326 Alan P. Rossiter
27 Energy Management Key Performance Indicators (EnPIs) and Energy Dashboards 349 Jon S. Towslee
Index 361
Foreword ix by The Honorable Charles D. McConnell Preface xi Acknowledgments xv Contributors xvii Units of Measure xix Section 1 Energy Management Programs 1 1 Energy Management in Practice 3 Beth P. Jones 2 The Dow chemical Company: Energy Management Case Study 25 Joe A. Almaguer 3 Eastman Chemical's Energy Management Program: When Good is Not Enough 37 Sharon L. Nolen 4 General Mills' Energy Management Success Story 48 Graham Thorsteinson 5 Energy Benchmarking 56 Mark Eggleston 6 Energy Management Standards 66 Kathey Ferland, Paul E. Scheihing, and Graziella F. Siciliano 7 Protecting The Environment and Influencing Energy Performance Within Process Industries 81 Elizabeth Dutrow Section 2 Energy Management Technologies 93 8 The Technologies of Industrial Energy Efficiency 95 Alan P. Rossiter Equipment 105 9 Energy Efficiency in Furnaces and Boilers 107 Bala S. Devakottai 10 Enhanced Heat Transfer and Energy Efficiency 128 Thomas Lestina 11 Heat Exchanger Cleaning Methods 139 Joe L. Davis 12 Monitoring of Heat Exchanger Fouling and Cleaning Analysis 143 Bruce L. Pretty and Celestina (Tina) Akinradewo 13 Successful Implementation of a Sustainable Steam Trap Management Program 164 Jonathan P. Walter and James R. Risko 14 Managing Steam Leaks 179 Alan P. Rossiter 15 Rotating Equipment: Centrifugal Pumps and Fans 186 Glenn T. Cunningham 16 Industrial Insulation 207 Mike Carlson Utility Systems 217 17 Heat, Power, and The Price of Steam 219 Alan P. Rossiter and Joe L. Davis 18 Balancing Steam Headers and Managing Steam/Power System Operations 230 Alan P. Rossiter and Ven V. Venkatesan 19 Real-Time Optimization of Steam and Power Systems 242 R. Tyler Reitmeier 20 Fuel Gas Management and Energy Efficiency in Oil Refineries 251 Joe L. Davis 21 Refrigeration, Chillers, and Cooling water 260 William (Bill) Turpish 22 Compressed Air System Efficiency 277 Joe Ghislain 23 Lighting Systems 290 Bruce Bremer 24 Heating, Ventilation, and Air-Conditioning Systems 300 Bruce Bremer Process 311 25 Identifying Process Improvements For Energy Efficiency 313 Alan P. Rossiter and Joe L. Davis 26 Pinch Analysis and Process Heat Integration 326 Alan P. Rossiter 27 Energy Management Key Performance Indicators (EnPIs) and Energy Dashboards 349 Jon S. Towslee Index 361
2 The Dow chemical Company: Energy Management Case Study 25 Joe A. Almaguer
3 Eastman Chemical’s Energy Management Program: When Good is Not Enough 37 Sharon L. Nolen
4 General Mills’ Energy Management Success Story 48 Graham Thorsteinson
5 Energy Benchmarking 56 Mark Eggleston
6 Energy Management Standards 66 Kathey Ferland, Paul E. Scheihing, and Graziella F. Siciliano
7 Protecting The Environment and Influencing Energy Performance Within Process Industries 81 Elizabeth Dutrow
Section 2 Energy Management Technologies 93
8 The Technologies of Industrial Energy Efficiency 95 Alan P. Rossiter
Equipment 105
9 Energy Efficiency in Furnaces and Boilers 107 Bala S. Devakottai
10 Enhanced Heat Transfer and Energy Efficiency 128 Thomas Lestina
11 Heat Exchanger Cleaning Methods 139 Joe L. Davis
12 Monitoring of Heat Exchanger Fouling and Cleaning Analysis 143 Bruce L. Pretty and Celestina (Tina) Akinradewo
13 Successful Implementation of a Sustainable Steam Trap Management Program 164 Jonathan P. Walter and James R. Risko
14 Managing Steam Leaks 179 Alan P. Rossiter
15 Rotating Equipment: Centrifugal Pumps and Fans 186 Glenn T. Cunningham
16 Industrial Insulation 207 Mike Carlson
Utility Systems 217
17 Heat, Power, and The Price of Steam 219 Alan P. Rossiter and Joe L. Davis
18 Balancing Steam Headers and Managing Steam/Power System Operations 230 Alan P. Rossiter and Ven V. Venkatesan
19 Real-Time Optimization of Steam and Power Systems 242 R. Tyler Reitmeier
20 Fuel Gas Management and Energy Efficiency in Oil Refineries 251 Joe L. Davis
21 Refrigeration, Chillers, and Cooling water 260 William (Bill) Turpish
22 Compressed Air System Efficiency 277 Joe Ghislain
23 Lighting Systems 290 Bruce Bremer
24 Heating, Ventilation, and Air-Conditioning Systems 300 Bruce Bremer
Process 311
25 Identifying Process Improvements For Energy Efficiency 313 Alan P. Rossiter and Joe L. Davis
26 Pinch Analysis and Process Heat Integration 326 Alan P. Rossiter
27 Energy Management Key Performance Indicators (EnPIs) and Energy Dashboards 349 Jon S. Towslee
Index 361
Foreword ix by The Honorable Charles D. McConnell Preface xi Acknowledgments xv Contributors xvii Units of Measure xix Section 1 Energy Management Programs 1 1 Energy Management in Practice 3 Beth P. Jones 2 The Dow chemical Company: Energy Management Case Study 25 Joe A. Almaguer 3 Eastman Chemical's Energy Management Program: When Good is Not Enough 37 Sharon L. Nolen 4 General Mills' Energy Management Success Story 48 Graham Thorsteinson 5 Energy Benchmarking 56 Mark Eggleston 6 Energy Management Standards 66 Kathey Ferland, Paul E. Scheihing, and Graziella F. Siciliano 7 Protecting The Environment and Influencing Energy Performance Within Process Industries 81 Elizabeth Dutrow Section 2 Energy Management Technologies 93 8 The Technologies of Industrial Energy Efficiency 95 Alan P. Rossiter Equipment 105 9 Energy Efficiency in Furnaces and Boilers 107 Bala S. Devakottai 10 Enhanced Heat Transfer and Energy Efficiency 128 Thomas Lestina 11 Heat Exchanger Cleaning Methods 139 Joe L. Davis 12 Monitoring of Heat Exchanger Fouling and Cleaning Analysis 143 Bruce L. Pretty and Celestina (Tina) Akinradewo 13 Successful Implementation of a Sustainable Steam Trap Management Program 164 Jonathan P. Walter and James R. Risko 14 Managing Steam Leaks 179 Alan P. Rossiter 15 Rotating Equipment: Centrifugal Pumps and Fans 186 Glenn T. Cunningham 16 Industrial Insulation 207 Mike Carlson Utility Systems 217 17 Heat, Power, and The Price of Steam 219 Alan P. Rossiter and Joe L. Davis 18 Balancing Steam Headers and Managing Steam/Power System Operations 230 Alan P. Rossiter and Ven V. Venkatesan 19 Real-Time Optimization of Steam and Power Systems 242 R. Tyler Reitmeier 20 Fuel Gas Management and Energy Efficiency in Oil Refineries 251 Joe L. Davis 21 Refrigeration, Chillers, and Cooling water 260 William (Bill) Turpish 22 Compressed Air System Efficiency 277 Joe Ghislain 23 Lighting Systems 290 Bruce Bremer 24 Heating, Ventilation, and Air-Conditioning Systems 300 Bruce Bremer Process 311 25 Identifying Process Improvements For Energy Efficiency 313 Alan P. Rossiter and Joe L. Davis 26 Pinch Analysis and Process Heat Integration 326 Alan P. Rossiter 27 Energy Management Key Performance Indicators (EnPIs) and Energy Dashboards 349 Jon S. Towslee Index 361
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