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HANDBOOK OF FLEXIBLE AND SMART SHEET FORMING TECHNIQUES Single-source guide to innovative sheet forming techniques and applications, featuring contributions from a range of engineering perspectives Handbook of Flexible and Smart Sheet Forming Techniques presents a collection of research on state-of-art techniques developed specifically for flexible and smart sheet forming, with a focus on using analytical strategies and computational, simulation, and AI approaches to develop innovative sheet forming techniques. Bringing together various engineering perspectives, the book emphasizes…mehr
HANDBOOK OF FLEXIBLE AND SMART SHEET FORMING TECHNIQUES
Single-source guide to innovative sheet forming techniques and applications, featuring contributions from a range of engineering perspectives
Handbook of Flexible and Smart Sheet Forming Techniques presents a collection of research on state-of-art techniques developed specifically for flexible and smart sheet forming, with a focus on using analytical strategies and computational, simulation, and AI approaches to develop innovative sheet forming techniques. Bringing together various engineering perspectives, the book emphasizes how these manufacturing techniques intersect with Industry 4.0 technologies for applications in the mechanical, automobile, industrial, aerospace, and medical industries.
Research outcomes, illustrations, case studies, and examples are included throughout the text, and are useful for readers who wish to better understand and utilize these new manufacturing technologies.
Topics covered in the book include:
Concepts, classifications, variants, process cycles, and materials for flexible and smart sheet forming techniques
Comparisons between the aforementioned techniques and other conventional sheet forming processes, plus hardware and software requirements for these techniques
Parameters, responses, and optimization strategies, mechanics of flexible and smart sheet forming, simulation approaches, and future innovations and directions
Recent advancements in the field, including various optimizations like artificial intelligence, Internet of Things, and machine learning techniques
Handbook of Flexible and Smart Sheet Forming Techniques is an ideal reference guide for academic researchers and industrial engineers in the fields of incremental sheet forming. It also serves as an excellent comprehensive reference source for university students and practitioners in the mechanical, production, industrial, computer science engineering, medical, and pharmaceutical industries.
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Autorenporträt
Ajay, Ph.D. is Associate Professor in the Department of Mechanical Engineering, School of Engineering and Technology, JECRC University, Jaipur, Rajasthan, India. Parveen is an Assistant Professor in the Department of Mechanical Engineering, Rawal Institute of Engineering and Technology, Faridabad, Haryana, India. Hari Singh, Ph.D. is a Professor in the Mechanical Engineering Department at NIT Kurukshetra, Haryana, India. Vishal Gulati, Ph.D. is a Professor in the Mechanical Engineering Department at Guru Jambheshwar University of Science and Technology, Hisar, Haryana, India. Pravin Kumar Singh, Senior IP Analyst, Clarivate, India.
Inhaltsangabe
About the Editors xiii
List of Contributors xvii
Preface xxi
1 Incremental Sheet Forming - A State-of-Art Review 1 K. S. Rudramamba, M. Rami Reddy, and Mamatha Nakka
2 Classification of Incremental Sheet Forming 15 Rupesh Kumar and Vikas Kumar
2.1 Introduction 15
2.1.1 History 16
2.2 Classification of ISF 17
2.2.1 Classification Based on Forming Methods of ISF 17
2.2.1.1 SPIF 18
2.2.1.2 TPIF 19
2.2.1.3 MPIF 20
2.2.1.4 Hybrid-ISF 20
2.2.2 Classification Based on Forming Tools of ISF 20
2.2.3 Classification Based on Forming Path of ISF 21
2.2.4 Classification Based on Forming Machine of ISF 22
2.2.5 Classification Based on Hot Forming of ISF 23
2.3 Conclusion 25
2.4 Future Work 25
References 25
3 A Review on Effect of Computer-Aided Machining Parameters in Incremental Sheet Forming 29 Rupesh Kumar, Vikas Kumar, and Ajay Kumar
3.1 Introduction 29
3.2 Process Parameters 29
3.2.1 Effects of Process Parameters on Surface Roughness 30
3.2.2 Effect of Process Parameters on Forming Force 31
3.2.3 Effect of Process Parameters on Formability 35
3.2.4 Effect of Process Parameters on Thickness Distribution 41
3.2.5 Effect of Process Parameters on Dimensional Accuracy 42
3.2.6 Effect of Process Parameters on the Processing Time 47
3.2.7 Effect of Process Parameters on Energy Consumption 48
3.3 Conclusion 49
3.4 Future Work 51
Funding Statement 52
Conflicts of Interest 52
Acknowledgment 52
References 53
4 Equipment and Operative for Industrializing the SPIF of Ti-6Al-4V 59 Mikel Ortiz, Mildred Puerto, Antonio Rubio, Maite Ortiz de Zarate, Edurne Iriondo, and Mariluz Penalva
4.1 Introduction 59
4.2 Materials and Methods 60
4.2.1 Original Equipment 60
4.2.2 Methodology 62
4.3 Results and Discussion 63
4.3.1 Hot SPIF System 63
4.3.1.1 Forming Temperatures Range 63
4.3.1.2 Concept 65
4.3.1.3 Heating Units and Control 66
4.3.1.4 Forming Tool 72
4.3.1.5 Costs Assessment 72
4.3.2 Hot SPIF of Ti-6Al-4V 75
4.3.2.1 Overview 75
4.3.2.2 Temperature Cycles 76
4.3.2.3 Practices for Higher Accuracy 79
4.3.2.4 Subsequent Operations 83
4.4 Conclusion 89
References 90
5 Texture Development During Incremental Sheet Forming (ISF): A State-of-the-Art Review 93 Tushar R. Dandekar and Rajesh K. Khatirkar
5.1 Introduction 93
5.2 Crystallographic Texture 94
5.2.1 Introduction to Crystallographic Texture 94
5.2.2 Texture Evolution During ISF 96
5.2.2.1 Texture Evolution During ISF of Aluminum Alloys 96
5.2.2.2 Texture Development in ISF of AA1050 Alloy in Three Stages of SPIF 97
2 Classification of Incremental Sheet Forming 15 Rupesh Kumar and Vikas Kumar
2.1 Introduction 15
2.1.1 History 16
2.2 Classification of ISF 17
2.2.1 Classification Based on Forming Methods of ISF 17
2.2.1.1 SPIF 18
2.2.1.2 TPIF 19
2.2.1.3 MPIF 20
2.2.1.4 Hybrid-ISF 20
2.2.2 Classification Based on Forming Tools of ISF 20
2.2.3 Classification Based on Forming Path of ISF 21
2.2.4 Classification Based on Forming Machine of ISF 22
2.2.5 Classification Based on Hot Forming of ISF 23
2.3 Conclusion 25
2.4 Future Work 25
References 25
3 A Review on Effect of Computer-Aided Machining Parameters in Incremental Sheet Forming 29 Rupesh Kumar, Vikas Kumar, and Ajay Kumar
3.1 Introduction 29
3.2 Process Parameters 29
3.2.1 Effects of Process Parameters on Surface Roughness 30
3.2.2 Effect of Process Parameters on Forming Force 31
3.2.3 Effect of Process Parameters on Formability 35
3.2.4 Effect of Process Parameters on Thickness Distribution 41
3.2.5 Effect of Process Parameters on Dimensional Accuracy 42
3.2.6 Effect of Process Parameters on the Processing Time 47
3.2.7 Effect of Process Parameters on Energy Consumption 48
3.3 Conclusion 49
3.4 Future Work 51
Funding Statement 52
Conflicts of Interest 52
Acknowledgment 52
References 53
4 Equipment and Operative for Industrializing the SPIF of Ti-6Al-4V 59 Mikel Ortiz, Mildred Puerto, Antonio Rubio, Maite Ortiz de Zarate, Edurne Iriondo, and Mariluz Penalva
4.1 Introduction 59
4.2 Materials and Methods 60
4.2.1 Original Equipment 60
4.2.2 Methodology 62
4.3 Results and Discussion 63
4.3.1 Hot SPIF System 63
4.3.1.1 Forming Temperatures Range 63
4.3.1.2 Concept 65
4.3.1.3 Heating Units and Control 66
4.3.1.4 Forming Tool 72
4.3.1.5 Costs Assessment 72
4.3.2 Hot SPIF of Ti-6Al-4V 75
4.3.2.1 Overview 75
4.3.2.2 Temperature Cycles 76
4.3.2.3 Practices for Higher Accuracy 79
4.3.2.4 Subsequent Operations 83
4.4 Conclusion 89
References 90
5 Texture Development During Incremental Sheet Forming (ISF): A State-of-the-Art Review 93 Tushar R. Dandekar and Rajesh K. Khatirkar
5.1 Introduction 93
5.2 Crystallographic Texture 94
5.2.1 Introduction to Crystallographic Texture 94
5.2.2 Texture Evolution During ISF 96
5.2.2.1 Texture Evolution During ISF of Aluminum Alloys 96
5.2.2.2 Texture Development in ISF of AA1050 Alloy in Three Stages of SPIF 97
5.3 Microstructure Evolution During ISF 102
5.3.1 Microstructures 102 &
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