Handbook of Flexible and Smart Sheet Forming Techniques (eBook, PDF)

Industry 4.0 Approaches
Redaktion: Kumar, Ajay; Kumar Singh, Pravin; Gulati, Vishal; Singh, Hari; Kumar, Parveen

• Format: PDF

Produktbeschreibung

The Handbook of Flexible and Smart Sheet Forming Techniques presents a collection of research on state-of-art techniques developed specifically for flexible and smart sheet forming, with a focus on using analytical strategies and computational, simulation, and AI approaches to develop innovative sheet forming techniques. Bringing together various engineering perspectives, the book emphasizes how these manufacturing techniques intersect with Industry 4.0 technologies for applications in the mechanical, automobile, industrial, aerospace, and medical industries. The first section of the book introduces the concepts, classifications, variants, process cycles, and materials for flexible and smart sheet forming techniques and compares them with other conventional sheet forming processes. Subsequent sections delve deeper into topics such as: hardware and software required for these techniques; parameters, responses, and optimization strategies; the mechanics of flexible and smart sheet forming; simulation approaches; applications; and future innovations and directions. Each chapter will feature research outcomes, illustrations, case studies, and examples useful to anyone who needs to better understand and utilize these new manufacturing technologies.

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Produktdetails

• Verlag: John Wiley & Sons
• Seitenzahl: 304
• Erscheinungstermin: 1. August 2023
• Englisch
• ISBN-13: 9781119986430
• Artikelnr.: 68538961

Autorenporträt

Ajay, Ph.D. is Associate Professor in the Department of Mechanical Engineering, School of Engineering and Technology, JECRC University, Jaipur, Rajasthan, India. Parveen is an Assistant Professor in the Department of Mechanical Engineering, Rawal Institute of Engineering and Technology, Faridabad, Haryana, India. Hari Singh, Ph.D. is a Professor in the Mechanical Engineering Department at NIT Kurukshetra, Haryana, India. Vishal Gulati, Ph.D. is a Professor in the Mechanical Engineering Department at Guru Jambheshwar University of Science and Technology, Hisar, Haryana, India. Pravin Kumar Singh, Senior IP Analyst, Clarivate, India.

Inhaltsangabe

About the Editors xiii

List of Contributors xvii

Preface xxi

1 Incremental Sheet Forming - A State-of-Art Review 1
K. S. Rudramamba, M. Rami Reddy, and Mamatha Nakka

1.1 Introduction to Incremental Sheet Forming 1

1.2 Incremental Sheet Forming Process 2

1.2.1 Single-Point Incremental Sheet Forming (SPISF) 4

1.2.2 Two-Point Incremental Sheet Forming (TPISF) 4

1.2.3 Double-Sided Incremental Forming 5

1.2.4 Hybrid Incremental Forming 5

1.2.5 Thermal-Assisted Incremental Forming (TAIF) 6

1.3 Materials for Incremental Sheet Forming 7

1.4 Formability Limits with AI Implementation 9

1.5 Conclusions and Future Scope 9

References 10

2 Classification of Incremental Sheet Forming 15
Rupesh Kumar and Vikas Kumar

2.1 Introduction 15

2.1.1 History 16

2.2 Classification of ISF 17

2.2.1 Classification Based on Forming Methods of ISF 17

2.2.1.1 SPIF 18

2.2.1.2 TPIF 19

2.2.1.3 MPIF 20

2.2.1.4 Hybrid-ISF 20

2.2.2 Classification Based on Forming Tools of ISF 20

2.2.3 Classification Based on Forming Path of ISF 21

2.2.4 Classification Based on Forming Machine of ISF 22

2.2.5 Classification Based on Hot Forming of ISF 23

2.3 Conclusion 25

2.4 Future Work 25

References 25

3 A Review on Effect of Computer-Aided Machining Parameters in Incremental Sheet Forming 29
Rupesh Kumar, Vikas Kumar, and Ajay Kumar

3.1 Introduction 29

3.2 Process Parameters 29

3.2.1 Effects of Process Parameters on Surface Roughness 30

3.2.2 Effect of Process Parameters on Forming Force 31

3.2.3 Effect of Process Parameters on Formability 35

3.2.4 Effect of Process Parameters on Thickness Distribution 41

3.2.5 Effect of Process Parameters on Dimensional Accuracy 42

3.2.6 Effect of Process Parameters on the Processing Time 47

3.2.7 Effect of Process Parameters on Energy Consumption 48

3.3 Conclusion 49

3.4 Future Work 51

Funding Statement 52

Conflicts of Interest 52

Acknowledgment 52

References 53

4 Equipment and Operative for Industrializing the SPIF of Ti-6Al-4V 59
Mikel Ortiz, Mildred Puerto, Antonio Rubio, Maite Ortiz de Zarate, Edurne Iriondo, and Mariluz Penalva

4.1 Introduction 59

4.2 Materials and Methods 60

4.2.1 Original Equipment 60

4.2.2 Methodology 62

4.3 Results and Discussion 63

4.3.1 Hot SPIF System 63

4.3.1.1 Forming Temperatures Range 63

4.3.1.2 Concept 65

4.3.1.3 Heating Units and Control 66

4.3.1.4 Forming Tool 72

4.3.1.5 Costs Assessment 72

4.3.2 Hot SPIF of Ti-6Al-4V 75

4.3.2.1 Overview 75

4.3.2.2 Temperature Cycles 76

4.3.2.3 Practices for Higher Accuracy 79

4.3.2.4 Subsequent Operations 83

4.4 Conclusion 89

References 90

5 Texture Development During Incremental Sheet Forming (ISF): A State-of-the-Art Review 93
Tushar R. Dandekar and Rajesh K. Khatirkar

5.1 Introduction 93

5.2 Crystallographic Texture 94

5.2.1 Introduction to Crystallographic Texture 94

5.2.2 Texture Evolution During ISF 96

5.2.2.1 Texture Evolution During ISF of Aluminum Alloys 96

5.2.2.2 Texture Development in ISF of AA1050 Alloy in Three Stages of SPIF 97

5.3 Microstructure Evolution During ISF 102

5.3.1 Microstructures 102
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